• Gender: Male
• Age: 49
• Designation: Unit Head
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Work Experience: 26.6 Year(s)

Education

MBA (Operations Management) from Sikkim Manipal University; (Directorate of Distance Education).

Skill Sets

Operation, Maintenance of Injection Moulding.
M/c installation, commissioning
Process optimization, troubleshooting.
Free process hand on all type plastic injection moulded product,
Automotive, optical, consumer goods, packaging product etc.
All type processing material such as, Engineering, commodity, blends etc.

Software Skill: - MS Office, Internet, SAP, ERP.

Work Experience

Unit head
From Feb'2018 to till
Company profile- provide Plastic Chairs,Moulded plastic chairs

DGM-PVC Plant.
From April-2016 to Feb'2018
Company profile- leading manufacturer in India for Fans, LED Lights, Steel Pipes, Home Appliances and many more

Job profile-
Overall Plant Operation (Plant Performance monitoring, Cost control, Inventory control, New product development, Waste reduction, Coordination with sales team & HO team, Vendor development, Customer coordination, Planning, Plant safety, Employee training, Manpower control, Recruitment, etc.)

The Supreme Industries Ltd. , Gwalior (M.P)
Tenure: November 2012 to March 2016.
Worked as Production Manager (Fitting Division) with The Supreme Industries Ltd. Malanpur, Gwalior (M.P). I joined this organisation on 1st Nov.2012 (since project) as Production Manager to handle ongoing project. Now this unit is manufacturing 1200 MT per month out of more than 370 type?s product with 76 nos Injection moulding machines.
Responsibility: Overall Operation of PVC & CPVC fittings plant.
The Supreme Industries Ltd. Founded in 1942, Supreme is an acknowledged leader of India's plastics industry. Handling volumes of over 2 lakh tonnes of polymers annually effectively makes us the country's largest plastics processors.

M/s Euro Multivision Ltd., Bhachau, Kutch, Gujarat (India)
Designation: Manager Moulding. (2010 to 2012)
Tenure: February 2005 to October 2012.
JOB PROFILE: Reporting to C.O.O & E.D
Responsible for complete Operation of Injection moulding division (automation & conventional), maintenance of Injection Moulding Machine, mould, Robotics, Vacuum circuit & auxiliary equipment with one department for smooth operation.

M/S Motherson Automotive Technologies & Engineering (MATE, A division of Motherson Group) Noida, U.P. Designation: Sr. Engineer, Production
Tenure: October 2003 to February 2005.
M/S FIEM SUNG SAN (INDIA) LTD. Phase-II, Noida, U.P. (An ISO/TS 16949:2002 Certified company) a joint venture company with Sung San co. Limited, Korea & Daewoo Motors India Limited.

Designation: Engineer Production
Tenure: October 2001 to October.2003.
M/S DLJM PVT. LTD. Phase-II, Noida, U.P.

Production Engineer
Aug. 2000 - July. 2001
Motherson Automotive Technologies & Engineering ltd. (MATE),
Company Profile: MATE is a manufacturer of Injection & Blow moulded automotive plastic parts for Maruti Udyog ltd., Bajaj. Honda, Toyota, etc.

Designation: Trainee Engineer
Tenure: Oct. 1998 to Sept. 2000.
M/S D.L.J.M PVT. LTD. is a leading manufacturer of high quality Injection & Blow moulded automotive component (interior & exterior) for Industrial and consumer application, FMCG.

Job Profile - Production Moulding
Successful Installation & Commissioning of 29 no’s CD-R Manufacturing Inj. Moulding m/c & 4 no’s conventional m/c.
Spare & consumable Cost reduction.
Alternate Source of costly consumable Item.
Online Process & product quality & Productivity Improvement build up.
Converted the CD-R Manufacturing Machine into DVD-R Production.
Taken the all type back up of Machine process.
Given training to Dept. employees for process improvement.
Taken training about ‘5-S’, ISO- system, EHS – system (EMS & OHSAS )
Maintenance of Hydraulic, Pneumatic, Mechanical, Electrical & Electronics problems “Moulding, mould & equipment's”.
Awareness about working environment, safety regulation & objectives.
Deputing fresher / junior candidates & upgrading them by providing proper training of process, maintenance & safety regulation to reduce fixed cost of plant.
Making shift arrangement in such a way that helps to reduce / ignore unnecessary overtime, to save plant cost & work load on employees.
Looking complete Operation, maintenance of Injection Moulding Machine, mould, Robotics, Vacuum circuit & auxiliary equipment with one department to reduce unnecessary downtime, downgrade with 12 skilled Engineer & 3Technician across three shifts. Provided direction and leadership for all skilled Engineers and 4 Shifts In charge.

Project Details: -
Kaizen improvement on line.
Installation & commissioning of new 15 machines.
Alternate source for costly Consumable Item.
Alternate source for silver sputtering.
Stamper life improvement to reduce stamper consumption in CD-R & DVD-R.
Achievement of management objectives by improving process.
Productivity increase without effecting product quality by reducing cycle time, schedule maintenance of m/c.
Raw material consumption streamlined by optimizing process, trouble shooting of repeating problems.

Area Of Exposure (Process & Maintenance):-
Injection Moulding m/c: (NETSTAL-Disc jet 600 (DSP/ 2, 3, 4) e-jet, J.S.W, Sumitomo, Cincinnati Milacron, Electronica, L&T, HAITIAN.)
Injection Mould: (Optical product mould, Automotive or house hold / packaging: Hot runner, cold runner, 2 / 3 plate mould, hydraulic core pulling, pneumatic ejector, sleeve ejector, stripper plate, slider, unscrewing etc.)
Auxiliary equipment: (Hopper dryer, Material drying & conveying system (L/T, Lanco, and Piovan), MTC for mould (HB-Therm series) & hot runner, Granulator, Robotics, vacuum pump etc.

Processing Material: -
Engineering & commodity plastics material such as; PC (optical clear& coloured, general purpose), ABS (natural & coloured), PA-6, PA-66 (natural, GF), PMMA (clear & coloured), ASA, POM, PBT, SAN, HIPS, GPPS, PP, PPCP, PPTF, PE (HD / LD) etc.
Blends such as: GELOY, XENOY etc.
Rubber such as Keprene, Sentoprene (Injection Grade).