Ref. No. : CA - 16054 - (Production - Moulding – with 24.6 years in Plastic Industry)

Education

B.E.(Mechanical) from J.M.I. University, in New Delhi with 66% marks

Diploma (Mechanical) from U.P.B.T.E. Lucknow in Year 1996 with 75% marks.

Skill Sets

Nearly 14 years experience in production operation in optical storage media and auto mobile industry.
M.S. Dos, Excel, Power Point.
Core Functional Strengths
Production, Planning & Control Team Management & Mentoring 
Technical Support         Individual Contributor
Quality Assurance Inventory Control
Operation Management Manpower Management

Work Experience

Astt. Manager.
Since May 2003 
Company Profile: Leading manufacturer of optical storge media
Job Profile:
Meeting production target with continuous improvement in providing in increasing utilization factor and yield.
Managing inventory reworking production as per testing need and marketing departments for new customer orders, technical updates.
Scheduling and monitoring daily production as per customer order for DVD & CD with injection Molding (Electric & Hudraulic M/Cs) over steag line than testing as per specification shown in order.
Continuous working for reducing non-productive time by efficient production changeovers minimizing rework rejecting  reducing wastage improving working conditions minimizing effective material movement etc.
Monitoring process perameter, recording, analysis and control & setting the process capability of Molding & lines.
Responsible for communicating all customer problem & policy related information to shop floor by display notice direct formal and intormal interaction.
Holds merit for achieving ABP target through  proper planning utilization of available      resources.

Major Highlights 
Holds merit for achieving production target of 745K on steag line with Electric Injection Molding.
Reduce the pell of defect in CD manufacturing line through D.O.E., Improved the OEE of main sputter chamber in CD manufactory line from 78% to 83%.Make vital contributions towards kaizen implementation Implement Kaizen projects Enhanced process efficiency and cost saving through Kaizen.

Engineer
Dec 1998 to May 2003 
Company Profile: Manufacturer of Disc brake pads, brake shoes, brake linings
Job Profile:
Involved in production, material planning, maintenance document with the team of Engineers & technicians, managed completed production activities on the press shop & assembly and packing on floor till dispatched date.
Conducted 100%  visual inspection of brake shoes and testing process during the assembling process & engaged in identifying faults and Suggested rework or necessary action to be taken to concerned deptt. 
Responsible for productivity on production floor as per quality guidelines and maintain cross functional coordination at all stages.
Maintained smooth coordination for achieving availability for the product to attain daily targets and for rectification against quality issues.
Ensured effective implementation of 6-S in factory. Furnished update MIS reports to facilitate decision-making in management meeting.
Major Highights
Successfully executed ISO 9001:2000 documentation & internal/monthly 5S & EHS audits.
Efficiency handed the implementation & finalization of New Product, & compliance achieved approval for production functions. 
Played a key role in the execution of the new unit in Noida

DET to Executive
Since Jan 1997 to Nov 1998 
Company Name: Alps Industries Ltd. 
Job Profile:
Worked in the areas of product manufacturing line to facilitate attainment of daily target.
Administered man power deployment.
Imparted training to technicians and motivated them to ensure tasks were completed on time.
Handled the troubleshooting of M/C

Experience Summary
Demonstrated experience in area :–
Production of plastic consumer item, /&/Automotive Component, Involving testing, Assembling, Process & Productivity improvement shop floor old ministration resolution of day to day issues & material management.
Addressing cross-functional activities that include in process quality assurance /compliance pertaining to bought-out item.
Conversant with quality management techniques and identified of problem through QFD and devising solutions through Six Sigma, and D.O.E.& TPM.
Possesses strong communication, relationship management, analytical and co-ordination skills.
Implementation of ISO 9001:2000/ISO 14001/SA 18000, process and kaizen concept for achieving process quality enhancement as well as cost saving.
Streamline the system and procedures for effective inventory, control for ensuring ready availability of material to meet the production target

Trainings Attended:
EHS Awareness, Team building, Balance core card, P.M.S., Edge wining, M.SA.

Future Goals

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