Ref. No. : CA - 16917 - (Production - Moulding – with 34.2 years in Plastic Industry)

Education

PGD From Plastics Tech.in CIPET-Chennai Year 1990

B.Sc. From Physics In St.Joseph’s college. Trichy

Skill Sets

Insightful experience of with 25 years in the areas of Operations Management, Process Management, Team management,and Vendor development.Experience in analyzing,conceptualizing & executing strategies to drive and desired targets.Proficient at leading teams for running successful process operations , experience of developing procedures.Proven track record of managing Processes/SOPs streamlining work-flow shop floor management.Excellent interpersonal, communication and organizational skills with demonstrated abilities in team/crisis/customer relationship management

Work Experience

Operations
Since Feb 2015
Company Profile: Manufacturers of Plastic injection molded and assembled components (with engineering polymers) like bath fittings, Taps, facets etc.,  having more than 48 injection molding machines & 5 plastic extruders with PVC compounding machines
Job Profile:
Process Management
Shop floor management 
Trouble shooting in process
Product development
Mold correction
Mold maintenance
Maintaining OEE more than 90%
Scrap reduction
Maintaining Mold process parameters
Team Management:
Managing a team of 600 people and performing functions viz. manpower planning, recruitment & selection , induction, performance appraisal, training etc. 
Leading , mentoring & monitoring the performance of team members to ensure efficiency in process, operations and meeting of  individual & group targets.
Conceptualizing & developing need based training for developing multi skilled work force within sub process for optimum efficiency.
Highlights:
Maintaining ISO  records , registers and assisting the HR in recruiting people.
Conducting training sessions and updating  the team members about change in policies.
Increased the employee productivity and the overall efficiency by introducing processes and procedures that eliminated duplication and reduced the time to complete month end reports.
Reduced the time required to respond to the customer requests and improved customer satisfaction by providing front line counter staff  with the skills ,knowledge authority needed to resolve customer enquiries and complaints.
Carried out process audits for ensuring the procedures are being followed and highlighted factual inaccuracies at initial stage at which it can be controlled.

Profuction
June 2012 to Jan 2015
Company Profile: An US based MNC with world’s second largest Zipper manufacturers of plastic and metal.

Sr. Executive
August 2008 to May 2012
Company Name: Vijai Electricals Ltd.
Job Profile:
Co-coordinating with Quality managers and senior management for speedy resolution of escalated issues resolving complaints received.
Day-to-day operations like sub-assemblies and final assemblies of vacuum interrupters high vacuum brazing furnace process and monitoring in cleanroom environment of class 1000 and maintenance of the same.
Responding to customer issues on a daily basis and resolving their queries.
Interacting with the customer to gather their feedback regarding the products’  utilities . Maintaining cordial relations with customers to sustain the profitability of the business.
Highlights:
Consistently achieved a high level of customer satisfaction by exhibiting a positive attitude and building trust , by ensuring commitments are met and expectations are exceeded  by offering additional information about the company’s products in line with customer needs and priorities.  Suggested clients about various policies according to their needs.

Dy.Manager
Feb 1994 to July 2008
Company Name: Sanghi Industries., Zip manufacturing
Job Profile:
HOD for Plastics Injection molding (Delrin, Iupital, Lucky Lucel,Kepital), Zinc pressure Die-casting(zamak-5,Electrical heating), Extruder for Polyester monofilament, slider assembly depts.,

Tech. Asst
Jan 1993 to Jan 1994
Company Name: ITW Signode (I) Ltd.

Supervisor
July’91 to Dec’92
Company Name: Reed Relays & Electronics (I) Ltd.

Engineer Trainee
Oct 1990 to June 1991
Company Name: TVS Electonics (I) Ltd

 

Future Goals

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