Ref. No. : CA - 20658 - (Production - Moulding – with 28.5 years in Plastic Industry)

Education

DBM From D.G.College of Commerce, Satara, Shivaji University in 1997 with 62.50%

B.E.(Production) From K.B.P.College of Engg. Satara, Shivaji University in 1996 with 66%

A.I.S.S.C.E (12th) From Sainik School Satara in 1992.

A.I.S.S.E (10th) From Sainik School Satara in 1990 

Skill Sets

Smooth functioning of the Plant as Plant Head.

Work Experience

Works Manager 
Apr 2016 to Aug 2016
Company Profile: Is in to Plastic rigid packaging & catering to Paint Industry, Agro Industry & FMCG sector. Has a Customers like Asian Paints, Berger Paints, Hindustan Lever, Amway & Others
Job Profile:
Responsible for smooth functioning of the Plant as Plant Head.
Responsible to implement Good manufacturing practices to achieve sustainable growth.
Ensure 100% schedule compliance with good quality products.
Ensure Plant improvements w.r.t Delivery & Schedule compliance.
Ensure appropriate workforce for the given work.
Line set up/ Process Optimisation/Lean Technics /Proper resource utilisation.
Ensuring compliance towards ISO requirements, 5S, statutory compliances.
Leading Team of Production, Maintenance, PPC, Stores, Purchase, Quality, Plant accounts & Plant HR.
Responsible for P & L account of the plant.
Responsible for smooth functioning of the Plant as Plant Head.
Responsible to implement Good manufacturing practices to achieve sustainable growth.
Ensure 100% schedule compliance with good quality products.
Ensure Plant improvements w.r.t Delivery & Schedule compliance.
Ensure appropriate workforce for the given work.
Line set up/ Process Optimisation/Lean Technics /Proper resource utilisation.
Ensuring compliance towards ISO requirements, 5S, statutory compliances.
Leading Team of Production, Maintenance, PPC, Stores, Purchase, Quality, Plant accounts & Plant HR.
Responsible for P & L account of the plant.

Manager – Production & Maintenance: Apr 2015 to Mar 2016
Manager - Process Engineering: Dec 2011 to Apr 2015
Production Executive : Nov 1998 to Feb 2003          
Company Profile : Is ISO/TS 16949:2009 certified company, which is a tier one supplier to almost all Automotive OEM’s (Car Manufacturers)in India. This USA based company is engaged in  Engineering Plastic Components, Plastic Fastners & assemblies in Automobile Sector & has customers like Ford India, VW India, Fiat India, Johnson’s Controls Ltd.(earlier TJC),Tata Motors, Mahindra & Mahindra, MUL (i.e. Maruti Udyog Ltd), Toyota, Honda, Renault-Nissan & Hyundai etc.
Job Profile : 
Production & Maintenance Manager:-
Responsible for smooth supplies of all customers.
Handling monthly raw material reconciliation, production, raw material & manpower planning.
Resource identification & training the team as per needs.
Works as a CFT for all new Projects.
Ensuring flawless launch of each new project during SOP phase & Later.
Line set up/ Process Optimisation/Proper resource utilisation.
Ensuring Preventive & Breakdown maintenance of machine
Managing critical spares part list & ensuring best support from Maintenance.
Ensuring best results in all audits as TS 16949, EOSH & All Customer audits
Periodical reviews with team to see if we meet companies all requirements & to discuss constraints/Bottlenecks of the Team.

Manager - Process Engineering 
Dec 2011 to Apr 2015
Job profile : 
Looked after Process Engineering activities (i.e.working as a bridge between Projects & production for all new projects. Responsible for NPD tooling, scientific process setting, automation of the entire product/line by developing SPM with robot interfacing & APQP(i.e. documentation & part proving to customer with all internal & external tests, development of Jigs & checking fixtures for new projects to  hand over tools/moulds with Robust process to Production.
Scientific Process set up for Injection Moulding Process with engineering materials for Auto components.
NPD tool development as per ITW standards in minimum lead time for New Product Development.
Setting up the process for developed tool/Mould & then hand over tool with freezed process to Production for regular production.
Part of APQP activity for New Product’s Quality i.e. all documentation at developmental phase & part proving with all internal & external tests. Development of Jigs & fixtures.
Automation in New Projects i.e. developing SPM’s & interfacing with Robots.
Responsible for documentation for ISO/TS 16949:2009 certification.
Plays major role for procuring robots & SPM’s.
Handled & smoothen outsourcing activity.

Production Executive 
Nov 1998 to Feb 2003
Job Profile : 
Looked after daily production activities and responsible for monthly stock statements of raw material &wip goods at shop floor.
Handled monthly raw material reconciliation, production, raw material & manpower planning.
Conducted mould changes & looked after their start up.
Managed developmental activities like new mould, material, colour and process parameter trials.
Provided assistance in formulating & implementing QS-9000 procedure.
Imparted training to all operators on QS-9000 procedures & daily production activities

Plant Manager 
Mar 2003 to Oct 2011
Company Name : Lamy SPRL, Kinshasa (Democratic Republic of Congo, Africa)
Job Profile : 
An authorized manufacturer of BIC products for D.R.Congo i.e. for BIC - France who are the world leaders in manufacturing stationary items, razors & lighters. This unit has 8 injection moulding machines of various capacity, one extrusion & various assembly machines for manufacturing & packing of pens, refills, razors, plastic slates, rulers, glasses (for the Aviation industry) & hangers.
The authorised manufacturer of Coca-Cola (non-carbonated artificial fruit juice and mineral water (under the brand name of “DASANI”) in PET bottles of 500ml & 1500ml. It is a HACCP certified plant and were preparing for ISO-22000 certification.

Significant Accomplishments:
Played a major role in the erection & commissioning of the plant which is the authorised manufacturers of Coca-Cola.
Championed 30-40% cost saving by developing new a Supplier of Preforms from Dubai. Worked on various cost saving initiatives for material procurement for PET Labels & Closures.
Handled major suppliers like Boxmore (South Africa) &Intergulf (Dubai) for Preforms; Afripak (South Africa) & Bright River (China) for PET Labels; Fontana (South Africa) for Embossed Closure (Plastic Caps).

Production Engineer
Sep 1996 to Sep 1998
Company Name : Ajinkya Plastics Pvt. Ltd., Satara Company Profile : An Injection Moulding Unit and Suppliers of Plastic Components to Universal Luggage Manufacturing Co. Ltd., Satara (i.e. Aristocrat). Job Profile : 
Looked after daily production, planning, scheduling, dispatches, maintenance and developmental activities; handled excise i.e. labour charges & billing.

Equipment & Technical Purview
Machines: 
L & T (40 to 275T) , JSW(All Electric m/c’s)-140T -650T , Fanuc(All Electric) – 40T – 180T , Electonica , Mafatlal Nigata , Demag , Engel
Toshiba 
Moulds:
Conventional Two Plate Moulds , Three Plate Moulds
Moulds with Hot Runner System , Moulds with Hydraulic Cores 
Materials: 
Nylon-6, Nylon-66, ABS, Acetal, PP, Talc filled PP, GPPS, LDPE, HIPS, HDPE, Transparent ABS, EVA, Glass Filled & Mineral Filled Nylon and Polycarbonate.

Trainings Attended
Internal Auditing for Process Audits under VDA 6.3.
Training & Project completion on six sigma, under yellow belt project by Mahindra & Mahindra
Internal Auditing for QS-9000 certification.
Kaizen – Principles & tools of Kaizen & Industrial Safety & Health for workers.
Training on Good Manufacturing Practices(i.e.GMP) in beverage industry by Coke.
Trainings on HACCP & ISO 22000 certification & Implementation for beverage industry.

Core Competencies
Production Planning & Control
Formulating budgets and approving expenditures for supplies, materials, and human resources; ensuring that materials, labour and equipment are used efficiently to meet production targets.
Overseeing the production and procurement policies, Line/Process Mapping i.e. procedures and related requirement in line with internal controls and having compliance with quality audits requirements.
Looking after design, development and implementation of programs and procedures to maximize production, minimize waste, increase capacity and efficiencies.

Maintenance
Undertaking preventive maintenance of mould and machinery to avoid breakdown.
Reducing the machine down time by finding out exact cause like electrical & mechanical troubles and minimising the scrap.

Quality Management
Monitoring adherence to quality systems, maintaining requisite documents to ensure complete in-process quality & improvement in process capabilities.
Implementing lean techniques / process control measures to ensure better quality.
Meeting the set quality objective by analysing the data towards continuous improvement and achieving the goals for the company.
Leading efforts geared towards the implementation of quality systems like ISO/TS 16949:2009certification in automotive industry,HACCP, ISO 22000 & EOSH (Environment, Occupational Safety & Health) in the Beverage industry.
Qualified as Internal Auditor for Process Audit under VDA6.3

Process Improvement
Utilizing systems to identify areas of opportunity for continuous improvement, initiating and coordinating inventory and cost control programs. 
Formulating and implementing production tracking and quality control systems; analysing production, quality control, maintenance, improvement in environment and safety performance.

People Management
Recruiting and training staff and resolving personnel grievances; reviewing operations and interacting with technical or administrative staff to resolve production problems.
Handling total manpower(with strong Union) and entire plant activity with safe environmental conditions to achieve targets by generating excellent working conditions in all terms.
Planning of the workforce, shift management activities, appraising the performance of the members and providing the feedback.

Professional Abridgement
A multifaceted manufacturing professional with over 20 years of cross-cultural experience in:
Plant Operations, Production & Manufacturing Management, Strategic Planning, Process Engineering 
Procurement, Resource Optimization, Liaising & Coordination, Materials Management Workforce Management
The scope of this experience spans leading organisations in the Plastics(Injection moulding)& various assemblies of Automotive Components, Rigid Packaging& FMCG sector.
Expertise in handling the Operations, Process Engineering, conceptualising & implementing measures for enhancing operational efficiency and productivity.
A keen planner & strategist with managing moulding / plastic production in compliance with standards with key focus on profitability by ensuring optimal utilization of resources. 
Have played a key role in smoothening the outsourcing activity&New Product development (i.e. Responsible for robust release of new projects which includes NPD(new Product Development) tooling, Scientific Process freezing,required automation(i.e. SPM development & its interfacing with robots for online assembly line, Robots & SPM Procuring)& all APQP activities(i.e. Development Quality & Jigs & Fixture Manufacturing). Then handing over the ROBUST project to Production for regular process.
Played key role in Production & Maintenance of Automotive Plastic Components & Automotive Plastic Fasteners in two manufacturing units(which can be one of the state of art facility in India with 42 Injection Moulding Machines of various capacities)
Proven leadership skills involving managing, developing and motivating teams to achieve their production objectives. 
Demonstrated communication and relationship management skills with the ability to lead and work in cross-functional teams.

Future Goals

Growth

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