• Gender: Male
• Age: 39
• Designation: Manager - Moulding
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Vapi, Pune, Chennai
• Work Experience: 18.1 Year(s)

Education

Diploma in Plastic Engineering From G.S.T.E.B., Gandhinagar in 2005

Skill Sets

Experience in implementing cost saving measures to achieve substantial reduction in terms of production, raw materials, manpower and machine utilization
Track record of managing production activities involving planning, in-process inspection and coordination with internal / external departments for timely delivery of finished products
Resourceful at strategizing techniques for maximum utilization of manpower/machinery
Proficient in swiftly ramping/completing up projects with competent cross-functional skills and ensuring on time deliverable within preset cost parameters
A keen planner, strategist & implementer with expertise in establishing & managing entire operations by ensuring optimal utilization of resources
In-depth knowledge of L&T Demag, Ferromatik Milacron and Kyung Won EBM machines

Production Planning and Control, Production Operations, Quality Management Maintenance Management, Cost & Budget Control, Customer Relationship Management, Design Engineering, Training, T

Work Experience

Manager - Moulding
Since Feb 2020
Company Profile : Leading manufacturer and distributor of writing instruments.

Production Manager
Jul 2019 to Jan 2020
Company Profile : Leading manufacturer and exporter of writing instruments

Production Manager
Aug 2018 to Jan 2019
Company Name : Fancy Fittings Ltd

Production & Maintenance Manager
Jul 2012 to Aug 2018
Company Name: Flair Group of Companies
Company Profile : Leading manufacturer and exporter of writing instruments

Production & Maintenance Manager
Oct 2010 to Jun 2012
Company Name : Uniparco

Shift In-charge
Apr 2006 to Jul 2009
Company Name : Flair Impex Corporation

Job Profile :
Spearheading the entire gamut of activities including Production, Maintenance, Planning & achieving targeted production of machine
Steering efforts in implementing quality standards and structured processes / internal control plans for manufacturing operations of goods, ensuring accomplishment of monthly targets
Leading a team of 8 Engineers and 6 Technicians
Monitoring quality systems and compliance with preset standards; troubleshooting and maintaining requisite documents to ensure complete in-process quality and improvement in process capabilities
Validating & standardizing process, monitoring parameter adhering best quality
Administering the production and planning based operations including; line balancing, monitoring productivity charts, daily hourly production monitoring reports, periodic validation of special process
Enhancing process, troubleshooting, process fine tuning, trials of new mould and machines, new material trials as well as developments and delegation
Making presentations as per business and management needs, review meeting, quality meeting and 5S meeting
Total documentation w.r.t records of trials, production outputs and scrap generated
Maintaining downtime of machinery and utility below 3% and production efficiency up to 95%
Acting as Internal Auditor of the company for ISO system and stock
Performing mould maintenance and maintaining 95% cavitation of moulds
Engaging in cycle time reduction, product quality and leading day-to-day operational activities
Spearheading efforts across maintenance, production and assembly process
Ensuring optimum utilization of manpower, machines and material
Up skilling and bridging skill gap between team members and stakeholders for business operations
Working on the manufacturing support software package such as L&T Demag, Ferromatik Milacron and Kyung Won EBM

Notable Accomplishments Across the Career
Cut product replacement cost by 20% and increased on-time delivery from 80% to 95% using the continuous follow-up with the suppliers, in-time delivery and new vendor development approach to quality issues rooted in product
Reduced cost by 20% through identifying & developing new vendors for plastic raw material & master batches as well as machines parts
Slashed the rejection rate by 5% and incidence of defects by 8% through measures such as defective cavity and preventive maintenance of mould & machines
Won Better Factory Performance of the Year Award in 2013 for Flair Group of Companies

Industrial Trainings
Organisation: Mutual Industries Ltd., Dadra
Duration: 6 Months
Role: Trainee Engineer

Organisation: Ferromatik Milacron India Ltd., Ahmedabad
Duration: 6 Months
Role: Trainee Engineer

Future Goals

Growth