• Gender: Male
• Age: 54
• Designation: Manager
• Highest Education Level: Masters - Degree
• Notice Period: 30  Days
• Work Experience: 36 Year(s)

Education

Masters in Marketing Management - I by Distance education From Pondicherry University, in 2002

B.Sc. (PGD-PPT) From Central Institute of Plastics Engineering and Technology, Hyderabad, in 1992

B.Sc. (Physics and Chemistry) From Marathwada University, Aurangabad, in 1991

Skill Sets

PROFESSIONAL ENHANCEMENTS
Trainings on:
Moulding machines from ARBURG GmbH, Germany.
Moulding machine operation and maintenance from Ferromatic Milacron, Ahmedabad.
Management Development Program-me from Pondicherry University, Mumbai.

Work Experience

Factory Operations Manager
Since Apr 2016 to Sept 2019
Company Profile: Leading Manufacturer of Pens, metal pens, ball pens.
Job Profile:
Reporting to VP
Responsible for manufacturing operations productions Quality, Maintenance, Supply chain, administration
Manufacturing 0.8 Million Pens per day With 60 modern Injection Moulding Toshiba Machines and multi cavity moulds from Korea and four extrusion lines for refill tubes.
Auto Pen assembly, Ball Pen refill making Machines,Printing,Foiling, hot stamping Process with Manual pen assembly dept. Turnover of Plant is 80 Crores Per Annum and Manpower 600
We are exporting Writing instruments, Pens to Europe Paper Mate and Gulf, African countries and have ISO-91-2008 Quality certification.

Plant Head
Apr 2012 to Mar 2016
Company Profile: Manufacturer Of Food Grade Polystyrene Disposable Foam Dinnerware And Food Service
Job Profile:
Responsibility of complete Factory Operations for the overall organization, management direction and control of all factory functional departments to ensure that meets the set target.
Organize and control all production within the factory to achieve all output targets in terms of quantity, quality, yield, wastage, unit costs, and in accordance with health, safety standards and implement ISO:9001-2008.
Injection moulding UPVC Pipes and fitting Plant has 62 Moulding Machines and pipes Extrusion Lines with production capacity of 48000 MT P.A. Pipe ranges from 20 mm to 315 mm.
UPVC Plumbing Fittings, Agri Fittings, SWR Fittings, Ball valve assembly and Turnover 860 Crore.

General Manager - Works
Sept 2010 to Mar 2012
Company Name: Manika Moulds Pvt Ltd.
Job Profile:
Reporting to VP.
PP-Heat seal Plastic Battery case Injection Moulding Plant OF 6000 tons P.A. Injection Moulding Plant. Capacity of machines up to 800 Ton. Supplying to major Battery manufacturing companies in India with ISO-9001-2008 and Turnover 250 crore. P.A. Monitor On Time In Full (delivery)/ efficiency (installed capacity) targets and factors of production including machinery, Raw Materials, Consumables, manpower and systems.
Lead new product development by facilitating the experimentation and trial as per new specifications
New mould development for Battery, Lid, accessories and establishment for Production.
Plans and processes which minimize manufacturing costs through effective utilization of manpower, equipment, facilities, materials, energy and capital
Vendor development and job work for assembly items like handles, Vent plug, lead terminals.
Planning and effecting routine / predictive / preventive / corrective maintenance schedules of equipment's to increase machine up time and reliability.
Company supplies PP Heat seal Battery casing to Automobile and inventor manufactures Like Su-kam, Luminious, Gold Star. Amarraja, Exide etc.
Heading all factory Operations of 300 work forces.

Plant Manager
Jul 2008 to Jul 2010
Company Name: Cables and Plastics Ltd.
Job Profile:
Entrusted with the responsibility of looking after production.
Successfully handled 25 machine plant (Jonwai-500 ton, Strok - 440, Engle, etc.) with 180 employees.
Major products handled:
PVC Extrusion Pipes, fittings and Moulding Products / Vacuum Flasks / Household items. Packaging containers – pails - 1 ltr to 20 lit and thin wall containers - 100 gm. to 1000 gm. On High speed STORK injection Moulding.

A.G.M - Works Manager
Feb 2005 to June 2008
Company Name: Kriti India Ltd.
Job Profile:
Worked on Production of Injection Moulding Automobile components and plastic parts for white good consumer electronic items like freeze, TV, LCD (80 to 660 ton), engineering plastic ABS / PP-Filled / HIPS / PC / NYLON 66 / PBT / PET process plant (TS:16949) System.
Automobile assembly for Car dash boards, Glow Box, Front panel, front and rear Lamps, Mirror etc.
Effectively used 8D problem solving methodology to solve chronic problems in process, Quality, Products.
Efficiently used various lean manufacturing techniques like Kaizen, Overall equipment effectiveness (OEE), Single minute exchange of die (SMED), Pokka-Yoke and Total productive maintenance (TPM) used to increase profitability by reducing waste.
Major Clients Handled: Tata Motor / Mahindra / Bajaj / Lg.

Plant Manager
Jun 2002 to Jun 2004
Company Name: Tower Thermoplastic.
Job Profile:
I was work for one of plant in Lagos for Commissioning and establish complete plant of 17 Machine and Managed Injection and Compression Moulding plant (50 tons to 300 tons) with 90 employees. Producing Home appliances Products with assembly parts of sheet metal parts for fry pan handles, Pressure cooker handles/case roll Knobs Egg Trays etc.

Deputy Manager
Aug 1995 to Jun 2002
Company Name: Essel Propack Ltd.
Company Profile: Manufacturer of plastic laminated tubes.
Job Profile:
Work for Blown film Extrusion Reifenhauser German plant of 6000 MT P.A. for mono and three layer LDPE / HDPE / EVOH Film
Knowledge of Printing, Lamination,Slitting and ultrasonic welding for flexible Tube production process
Work for Installed New plant for BERI-CAP, German collaboration in Mumbai for CSD closures for Pepsi and Coca Cola Company
Handled production control of caps and closures for 17-Machine Arburg –German Injection Moulding Fully Automatic Plant for Laminated plastic tubes for Colgate and Unilever.
Handled 48 Multi Cavity Hot Runner Mould Like Husky. Mould Master
New products / mould development and establishment.
Implementation of ISO-9000 / TQM / TPM for moulding Plant.

Manager
Aug 1992 to Jul 1995
Company Name: Prince Plastoware (India )Pvt Ltd.
Job Profile:
Products handled: Crates/bins/Furniture and Machines Capacity up to 800 Ton.
Productivity improvement ,quality control ,wastage reduction.
Extrusion Blow moulding up to 5 litre jar.

Professional Enhancements
Training's on:
Moulding machines from ARBURG GmbH, Germany.
Moulding machine operation and maintenance from Ferromatic Milacron, Ahmedabad.
Management Development Program-me from Pondicherry University, Mumbai.

Product Development/ Process Improvement
Ensuring complete in-process quality control & continuous improvement in process capabilities.
Foreseeing performance bottlenecks and taking corrective measures to avoid the same.
Implementing all statistical techniques for process development and quality improvement.
Ensuring compliance to technical specifications & quality standards & monitoring discipline for accident free & safe work culture.
Inspecting & maintaining quality standards for raw materials and finished products; ensuring stringent adherence to standards.

Team Management
Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness / efficiency.
Working on succession planning of the workforce, shift management activities, appraising the member’s performance & providing feedback.

Production Planning & Control
Planning day-to-day strategies, production schedules, along with resource allocation and machine loading for optimum output.
Minimizing performance bottlenecks for high productivity with maximization of men, material & machine.
Executing cost saving techniques/ measures and modifications to achieve substantial reduction in expenditures and work within the production budget.

Operations
Monitoring the complete Factory documentation relating to the various processes.
Implementation of SOP in plant process and production; conducting process/ equipment control runs for process capability studies. trouble shooting in machine and process defects
Analyzing the failures in machine, moulds materials and recommending corrective and preventive actions.
Meeting with all HOD to review daily and monthly target achieve and Report all MIS to Management.
Comply statutory requirement and over all administration of Factory.
Product Development/ Process Improvement
Ensuring complete in-process quality control & continuous improvement in process capabilities.
Foreseeing performance bottlenecks and taking corrective measures to avoid the same.
Implementing all statistical techniques for process development and quality improvement.
Ensuring compliance to technical specifications & quality standards & monitoring discipline for accident free & safe work culture.
Inspecting & maintaining quality standards for raw materials and finished products; ensuring stringent adherence to standards.
Team Management
Directing, leading & motivating workforce and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency.
Working on succession planning of the workforce, shift management activities, appraising the member’s performance & providing feedback.

Profile Summary :
A professional with 26 years of experience in PLASTIC Production, Planning, Maintenance Quality Assurance in Plastic Industry with New project installation and establishment working as Techno-commercial Head
Work with POLY MEDICURE LTD JAIPUR from OCT 2019 as PLANT HEAD Manufacturing of Medical disposable Products IV Set by Injection Moulding, Extrusion and Blow Moulding Process with assembly. Having turnover 80 crore with 700 Manpower.
Responsible for Plan, organize and direct the manufacturing and maintenance operations which ensures the most effective return on assets and control manufacturing cost
Proficient in executing project operations, implementing continuous improvement in process plans for Energy Saving cost control, new mould/product Development and Automation for Manpower reduction to bring down the manufacturing cost.
Troubleshooting in Machine Process trouble shooting, Hydraulic , electrical problems from 50 to 800 Tons (TOSHIBA ARBURG/STORK/JONWAI/ WINDSOR and NETSTAL ) and Extrusion Process 750kg per hour
Theyson , window twin screw. Ext-ruder pipes and pvc compounding
In-depth knowledge of increasing productivity by improving process sequences and Moulds.
Demonstrated proficiency in managing the entire operations of the plant, incorporating various initiatives with an aim of reducing scrap/ wastage/ rejections as a continuous improvement process.
Implemented ISO-9001-2015/TS-16949/TQM/TPM/KAIZAN /CAPA
Quality systems, Customer complaint Analysis and work with marketing to fulfill customer requirement in terms of Quality, Cost, and Quantity with Just in time management approach.
Motivator and directing major operations from original concept through implementation to handle diverse situations.
Operational Management with Budgeting, Production statistics, Cost Analysis

Future Goals

Growth