• Gender: Male
• Age: 42
• Designation: Production Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Notice Period: 90  Days
• Preferred Location: Anywhere
• Work Experience: 18.7 Year(s)

Education

MBA in Operations Management From National Institute of Business Management in 2010.

Post Graduate Diploma in Plastic Processing and Testing (PGD- PPT) from Central Institute of Plastics Engineering and Technology (CIPET). Hyderabad in 2006.

Graduation in ( chemistry Honors) from berhampur University, Orissa in 2003.

Skill Sets

Expert in plastic injection moulding Process setting, cost saving, customer dealing and handling, cost saving, improve efficiency, team management, analysis work, set goals

Work Experience

Production Manager
Sept 2018 to Feb 2020)
Company Profile : Manufacturer of Pipes and Fittings
Job Profile :
Planning and executing the moulding operations which ensure the most effective returns on assets.
Assuring attainment of production targets by preparing schedules to manage and meet the customer’s expectations.
Implementing and maintaining a production plan to ensure timely delivery of the products.
Observing the performance of production department and report to top managements and recommending for improvement.
Coordinating with other departments to ensure the production process runs according to the schedule provided without any losses.
Monitoring the efficiency and utilization of machines, moulds, utilities, manpower.
Advising and assisting wherever necessary to reach the expected level of production standards.
Monitoring and analyzing internal rejection rate providing action able solutions for reducing the rejection.
Maintaining cordial inter and intra departmental relations all across the company.
Participate in review and approval of component designs, regulations and material selections.
Responsible for selection of suitable materials for new products & manufacturing guidelines.
Prepare all work instructions and standard operating procedures for production department.
Responsible for preparing the audit reports and budget reports for production department.
Responsible for Health and safety Management and Risk assessments.
Review and analysis the productivity, OEE, KPI, break down, on quality issues and customer complaints.
Responsible for motivating, arrange training programs to the employees to increase production efficiency.
Responsible for recruiting and training new people for production.
Lead a team size over 50+ of engineers, technicians and workers

Manufacturing Manager
Apr 2016 to Jun 2018
Company Profile : Manufacturer of Polystorm, Permavoid, Powercell etc.
Job Profile :
Responsible for the smooth operation of shop floor starting from manufacturing process to product dispatch.
Plan, direct, or coordinate the activities of Production department like scheduling production plan, machines, maintenance etc.
Lead continuous improvement projects related to molding equipment, tooling and process.
Participate in review and approval of component designs, regulations and material selections.
Responsible for selection of suitable materials for new products & manufacturing guidelines.
Prepare all work instructions and standard operating procedures for production department.
Responsible for preparing the audit reports and budget reports for production department.
Study customer's requirements & develop the products to meet the customer requirements and safety regulations.
Responsible for achieving the targets and fulfill the customer requirements on time.
Responsible for competitor's product Testing & Analysis.
Interaction with Customer complaints in co-ordination of Quality and Sales department.
Responsible for process validation and process development to improve production efficiency, and cost benefits.
Responsible for Health and safety Management and Risk assessments.
Review and analysis the productivity, OEE, KPI, break down, on quality issues and customer complaints.
Responsible for motivating, arrange training programs to the employees to increase production efficiency.
Responsible for recruiting and training new people for production.
Lead a team size over 50+ of engineers, technicians and workers.

Sr. Engineer / Asst. Manager
Mar 2008 to Mar 2016
Company Name : Bericap India Pvt. Ltd.,
Company Profile : Manufacturer of Caps and Closures.
Job Profile :
Plan, direct, or coordinate the activities of Injection Molding department.
Planning, Implementing and Execution of Molding, Post Molding and Assembly department.
Responsible for smooth operations of whole plant, achieving OEE targets, reducing the scrap and wastage.
Control and minimize the online rejection by rectifying mold problems, machine problems, and utility problems and by trouble shooting of process.
Determining and maintaining the future needs like spares and consumables within the financial costs.
Ensure that maintenance plans are prepared and followed accurately so that machine can run with minimum breakdown.
Manage process and material flow to maximize utilization of material designated for specific operation.
Participate in the preparation of daily and monthly production plan.
Responsible for competitor's product Testing & Analysis.
Study the test results & take appropriate corrective action, if any failure occurs.
Conduct product validation tests at customer end (Complete machine performance test) along with customer & get their approval for regular production
Study customer's requirements & develop the products to meet the customer requirements and safety regulations.
Interaction with Customer complaints in co-ordination of Quality and Sales department.
Working on Kaizen, Continuous Improvement Programs and Cost Saving Projects. Conducting weekly review, training arrangements, finding root causes and taking the corrective and preventive actions.
Implementing strict measures in operating procedures, work instructions, flow charts etc. to optimize resources and capacity utilization.
Prepare and maintain all documents for regular audits.
Process Optimization and Fine Tuning for Improve Productivity.
Motivating and Educating the Production people to achieve the organization goals.
Shift management and job distribution of entire manpower by utilizing all available resources like machines, molds and materials.
Lead a team size of 35+

G.T..E / Shift Supervisor
Mar 2006 to Mar 2008
Company Name : Lumax Industries,
Company Profile : Manufacturer of Head Lamp, Front lamp, Rear lamp etc.
Job Profile:
Preparation before Mold trial and pre-production.
Trouble shooting & process optimization.
Mold Change, color change and product change.
Manpower and shift management.
Log book preparation of production records.
Practice and maintain housekeeping & 5s
Process Monitoring and recorded
Improve production efficiency by reducing cycle time and continuous improvement projects.
Review, propose and implement changes to improve.
Expertise in troubleshooting

Trainee Engineer
Sep 2005 to Feb 2006
Company Name : Supermax Healthcare Pvt Ltd.
Company Profile : Manufacturer of Shaving razors