B. Tech In Polymer Engineering From Mahatma Gandhi University, Kerala, With First class
Training in processing techniques of plastics at CIPET, Central Institute Of Plastic Engineering And Technology, Mysore (Central Government Of India)
Very good hands on experience in computer networking.
A competent professional with experience in Extrusion and Injection molding operation, Quality Assurance and control as well as testing and inspection in diverse industry verticals, Leadership skills and team building ability, networking and communication skills, Ability to works under strict deadline.
Assistant Production Manager
Since Jan 2007
Company Profile: Leading manufacturer and exporter of PPR, XLPE (PEx), HDPE Corrugated conduit, mineral reinforced PP (MRPP) Silent pipes and Injection moulded PPR pipe fittings according to DIN (8077 / 8078) Standards.
Job Profile: Assistant Production Manager (Feb. 2009 - till date)
To prepare monthly schedule based on production schedule.
To determine and investigate production trouble concerning running jobs devise means to eliminate them.
To be responsible for correctives and accuracy on all documents and reports.
Contribute technical inputs in enhancing Quality Control mechanism to meet international standards.
To check the regularity at work of subordinates and evaluate properly.
To implement strict compliance to rules and regulations with company’s prescribed policies.
To keep confidential records/matters of the company.
Implement measures of cost reduction
To write technical documents including instruction manuals, processes and procedures in production manufacturing.
To verify the process data sheet from the raw material suppliers and to confirm the properties like melt flow index, density, flexural strength, etc and to set the processing parameters
Production Engineer (Jan.2007 - Jan 2009):
Looking after the Production department of 38 employees and machineries and to report directly to the Production manager and Director General, my major responsibilities include:
Preparing and implementing action plans effectively to maximize over all equipment efficiency of production machines.
To calculate optimum raw material mixing ratios for PPR and HDPE to colour master batches and PEX resin to catalyst.
To train and educate members to become competent, skilled and abiding through right thinking way.
Attending the breakdowns and problem solving towards the printing machines (image, ink jet printer).
To make standard parameters for machine settings both for Injection molding machines (JET master series 88 -368 tons) and Extruders (Olimas, Italy and H.M.G. Refec Malaysia).
Preserving discipline according to safety rules.
Ensuring quality of the product by inspecting, testing by various testing methods.
To recommend ideas to improve production efficiency and devise new targets and goals for higher productivity, through work and method study and through application of proper working procedures.
Overall responsibility of the production process.
Production In charge (Moulded Furniture Plant)
Dec. 2005 - Dec. 2006
Company Profile: Manufacturer of injection molded utilities and molded furniture of wide range with polypropylene and polypropylene co polymer.
Job Profile:
Overall responsibility of the plant and production.
Preparing production monthly production plan and to co ordinate shift supervisors.
Formulating mixing ratios of raw materials colour master batches and resin mixing for hardness and flexibility.
Cross check process control settings of PLC controlled injection molding machines by shift supervisors to maintain product quality, machine stability and to minimize wastage.
Preparing daily, weekly, monthly and annual maintenance programme chart for both machines and moulds.
Co operate with quality control department to full fill the products requirement
According to the products requirement, advice the tool room to change mould design, such as rib location, rib length, wall thickness etc.
Production Engineer: Oct. 2004 – Nov. 2005
Graduate Engineer Trainee: Mar 2004 – Sep 2004
Company Profile: An ISO 9001 company, deals with the production of Injection molded pails ranging from 1 to 30 liters with polypropylene for Asian paints.
Job Profile:
Process setting and process control of machines and to find optimum process setting parameters to reduce wastage of power, and raw materials and to minimize rejection and to maintain good quality and productivity.
Technical advice for production supervisors and machine operators.
Preparing weekly, monthly, production plan, according to the job order
Cross checking all reports (According to ISO9001) such as mould reports, maintenance reports etc by shift supervisors
Checking the raw material such as MFI (Melt flow index)
Co ordinates with the Q.C department to improve product quality by varying raw material grades and mixing ratios.
To use my skills and experience that I have acquired in order to achieve the desired result and to add value to a progressive company by developing systems that enforces internal controls without affecting the efficiency and facilitates decision making.
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