Ref. No. : CA - 12231 - (Production Planning - Plastic Products and Processing – with 27.5 years in Plastic Industry)

Education

PG Diploma from Central Institute of Plastic Eng. Technology, Chennai

B.Sc (PCM) From Gorakhpur University, U.P. in 1989


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Skill Sets

Visionary Leadership
Business Planning
Strategy and Execution
Cost Savings
New Set ups
Manufacturing Operations
Materials Management
Production Target Achieving Management
Customer support
Technical Support for Tooling and Maintenance
Continuous Improvements
Product Development
Quality Control & Assurance
ISO 14001/OHSAS
ISO 9000/IATF 16949:2016
Human Resources/ General Administration
Training & Motivating
Assembly line Management
Spaces utilizes /Line Balancing

Work Experience

Plant Head
Since March 2018
Job Profile :
Responsible for production operation & plant production goals and will lead a team of department and functionaries of the productivity. And their teams to ensure coordination of purchasing & material management,
Production, dispatch, technical support and tooling, assurance, human resources, maintenance, general administration vision and leadership. Operations-effective utilization of men and machinery, IR commercial & administrative matters, etc.
Assured customer delight, maintained and improved quality systems, enhanced employee involvement activities and ensured that the targeted top-line and bottom-line is met.
Led a team of department and functionaries of the productivity.

SR. Manager Production
June 2013 to April 2018

Works Manager
Company Name : Hitech Plast Ltd
June 2011 to May 2013

Company Name : Tronica City Plant,
Jun. 2008 to May 2011

Works Manager
Sept. 1999 to 2002
Company Name : Dipty Lal Judge Mal (P) Ltd.,

Production Executive
June 1997 to Aug. 1999.
Company Name : Supreme Industries Ltd.

Asst. Manager QA
May 1991 to May 1997
Company Name : Brite Automotive & Plastic Ltd.

Controlling Of Machine (Injection/ Blow & Ext. Moulding)
SP – 80 tones to sp – 850 tones (Alan Valty).
NISSE – 460 tones to 600 tones.
Toshiba – 1300 tones, Hitain-60-530 tones, Elite-360- 500 tones
Mafatlal Batten Field – 1250 tones.Kawakuchi-360 tones, Sumitomo- 650 tones.
Injection Moulding. 100ml to RS-20 Litter RS-30 Litter,
Injection Blow Moulding IBM- CMP 30 (two stage) SUYASH
ISBM –NISSEI ASB (JAPAN)
EBM – CMP 500/H/1 Microprocessor
Preform Machine – NISSEI ASB (JAPAN)
RS-20 Litter ,RS-30 Litter.
Compression Molding Machine- SACMJ CCM24C
Cincinnati – 80 tones to 200 tones.
Electronica – EMP 80 -140 tones. Romex – 50 – 100 tones.
JSW - 75 tones to 550 tones.
LG 50 to 200 tones.
All types of raw material and product testing machine i.e. relogical, mechanical, Electrical & Physical properties.
Printing Machine- Automatic DOP, Vertical Screen, Heat Transform, leveling, Pad Printing and Normal Screen Printing.
Press shop- Led bulb housing with Disc Mold Production.
Co Extrusion- PC material in T5 and T8 Batten Led tube light Production.
Product Assembly line balancing and controlling for better productivity

Raw Material Used:
PP, Natural and Synthetic Rubber, HDPE, ABS, NYLON, PPG, PBT, PVC, PET, Poly Carbonate, Acrylic, HIPS & other types of Engineering plastic material – glass field nylon, thermoset material P.U., M.F.

Types Of Products
Two wheeler & Four Wheeler plastic Parts
Industrial used handling crats.
Electrical plastic parts & telephone body.
Various types of chairs & T.V Cabinet.
All types of House hold & Industrial used plastic part.
Semi Automatic washing machine plastics component with assembly line.
Air Cooler plastic moulded component with assembly line
Mixer Grinder plastic moulded component with assembly line .
Disposable single use syringes.
Disposable single use plastic farming & Vaccum farming items.
Human safety Product (Helmet).
Moulding and Assembly of All types of Table Fan.
Kent Ro system Plastic component.
Pails Printed Containers.
LED Tube lights Battens Housing and LED Bulb housing and Diffuser Cap.
Alum. / Sheet Mattel Press shop.
Screen / Spray / DOP printing.

Training Programme Attended
Control Plan.
FMEA (Failure Mode Effect Analysis).
WQA Certified - NSF Safety and Certification (Kent Ro System )
Employee Moral Develop 5 s tool implementing.
QC – 6 tools, Instrument management.
Loss control, material flow control, CTQ, CTP.
6 Sigma Project, Quality Audit.
QC – 7 Tools,
Productivity improvement-Flow Manufacturing, Inventory, PQ analysis, Takt time, Customer demand, Lead time, Lay out, Kaizen, Cost Reduction.
ISO/IATF 16949:2016 systems implementation

Profile & Value
Effective and accountable in high-profile executive roles: Dealt with complex business challenges involving high-stake decisions using experience-backed judgement, strong work ethic and irreproachable integrity. Recognised as a votary of empowerment and accountability.
Corporate Strategy & Development Specialist: Characterized as a visionary, strategist & tactician. Consistent record of delivering results in growth, revenue, performance and profitability.
Consistently delivered Mission-Critical results: Driven by a visceral need to strategize and innovate. Gifted with the vision, determination, and skills needed for high-level revenue-building strategies and tactics.
Strong orientation in Operations: Lead member in all high level operational initiatives, including infrastructure design, process re-engineering, turnaround management and reorganization. As an innovative manager used instincts, insight, judgement and timing to succeed in closing tough deals.
Respect and Leverage Human Capital: Able to motivate, mentor & lead talented professionals. Direct cross-functional teams using interactive leadership.

Snapshot
Astute professional with 28 Years of professional experience in Plant Operations of INJECTION MOULDING with cross-functional exposure in Profit Centre Operations, Manufacturing Operations, Quality Assurance, Vendor Development & Turn Around Management across assignments. Proven abilities to enhance production & process operations, optimize resource & capacity utilization; escalate productivity & operational efficiencies; while curtailing costs & expenses.

A keen planner with skills in conceptualizing and effective process initiatives to enhance plant efficiency and productivity. Proficient in developing and improving processes to stabilize products as per process parameters. Deft in executing projects from Concept-to-Launch with focus on project scope and rendering end-to-end solutions. Keen understanding of the formalities and implementation of quality systems and complying with the norms of regulatory authorities.

Proven abilities in managing technically advanced, state of the art operations and processes. Adept in acting as an ambassador of change for successful implementation of business solutions in organisations within pre-set budgets and deadlines. An effective leader, trainer, communicator and rational thinker with good interpersonal skills at all levels; lays strong emphasis on teamwork, handles stress and deadlines with ease, adapts well to changed situations and continuously seeks to upgrade personal knowledge and skills.

Future Goals

Growth

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