• Gender: Male
• Age: 60
• Designation: Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Preferred Location: Kolkata
• Work Experience: 30.6 Year(s)

Education

Master of Technology in Plastics & Rubber Technology from University of Calcutta, India with 72% in 1993

Bachelor of Technology in Plastics & Rubber Technology from University of Calcutta, India with 68% in 1991

Master of Science in Organic Chemistry from Utkal University, India with 62.3% in 1989

Bachelor of Science with Chemistry Hons from NCERT, New Delhi, India with 62.75% in 1986

Skill Sets

Six Sigma concepts.
UNIDO- best manufacturing practices.
JIPM-TPM.
Lean manufacturing intensive program.
ISO – 9000 internal auditors training.

Work Experience

Factory Manager - Injection Molding - Furniture Manufacturing
Since August 2011
Company Profile:The market leader for plastic furniture.
Job Profile:
Manage a group of workers, deploy them on respective works.
Monitor & set process parameter for all production machines to optimize production.
Monitoring production target, production planning on-line checking.
Handle mould change based on production plan & marketing requirements.
Monitor rejection levels within acceptable limits.
Monitoring production operations & ensure proper reporting on shop floor
Allocate manpower as per budgets / requirements.
Fnal inspection as per master sample.
Reconcile material at shop floor to ensure consumption is within target levels.
Maintain ISO & QMS documentation sheet.
Coordinate with various internal dept .for related issues within set time schedule.
Reviews with plant unit MD the production status.
Adhering the quality management system & ensuring adherence to the same
By juniors ensuring compliance of various quality measures.
Implement technical adherence to production & process area for proper quality & quantity production.
Installation the total plant M/C installation & commissioning.
Execution of new developments & improvements inside the plant.
To organize manpower for priority wise breakdown maint & project work
Analyzing the nature of breakdown & organizing for spares, repairing jobs.
Organizing & verifying preventive maintenance and breakdown maint.
Maintaining proper housekeeping.
Study spare consumption and raise PR as needed.
Co-ordination with store-purchase dept. & follow up for the spares with purchase Dept.
Implement & monitor 5S & safety in shop floor area.
Zero accident compliance on shop floor.
Doing advance job load plan on quarterly basis which reduced time losses due to waiting for instruction
Handling Following Injection Moulding M/C`S.
BMB 850 & 1000, Negribossi V-850, Ferromatik Milacron Omega 775 & 450, Super Master Series, SM 1250, 350 & 250 Ton.

Plant Manager- Injection Moulding, Blow Moulding and HDPE Coil Pipe
January 2009 to July 2011
Company Profile:Leaders in providing injection molding / blow molding solutions.
Job Profile:
Responsibilities remain more or, less same to the above organisation.
Product Manufacturing:
Industrial containers (pails) from 1.0 LTR. TO 25 LTR for oil packing & paint
industries (Jerry Cans, Cosmetic bottles, Jars, PET bottles, enclosures) mainly from PPCP & HDPE, PLB coil pipe from HDPE.
Machine Handled:
Ferromatik Milacron Sigma & Omega serirs 150 to 550, L&T 150, Tossiba
450, (Blow) CMT 0.5 LTR. To 5 LTR.(PLB) Neptune 350/hr. o/p.

Factory Manager - PVC pipe, Fiber Glass Division & Injection molding
April 2007 to December 2008
Lootah Industries
Job Profile:
Responsibilities remain more or less same to the above organisation.
Product Manufacturing :
PVC Pipes (Rigid & Flexible) up to 18”dia by twin screw extruder, HDPE Pipes, PPR Pipes, PVC Conduit pipe, FRP Tanks, GRP Ladders & safety cages
Cooling Tower of different TR capacities, Cable trays & cable ladders. Swimming pools, boat etc, tank cover by injunction molding.
Machine Handled :
Kolsite Kabra Twin screw extrudes, Ferromatik Milacron

Chief Engineer - Injection Moulding, PVC/PPR Pipe, Blow Moulding and HDPE Coil Pipe
April 2006 to January 2007
Pran Group
Job Profile:
Responsibilities remain more or, less same to the above organisation
Product Manufacturing :
PVC Pipes (Rigid & Flexible) up to 18”dia by twin screw extruder (18 lines), Hose, HDPE Pipes, PPR Pipes, Multi layer films, PET bottles, preform, enclosures PP Tape, PVC Profiles, Rope/ Sutli.
Machine Handled:
Kolsite Kebra Twin screw extruder (18 lines), Ferromatik Milacron-650, Haitian - 150 to 1400 tons (42 m/c)

Works Manager - Injection Moulding, Blow Moulding and HDPE Coil Pipe
September 2004 to March 2006
Eastern Polycraft Industries Ltd
Job Profile:
Responsibilities remain more or, less same to the above organisation
Product Manufacturing:
Industrial containers(pails)from 1.0 LTR. TO 25 LTR for oil packing & paint
industries (Jerry Cans, Cosmetic bottles, Jars) mainly from PPCP & HDPE, PLB coil pipe from HDPE.
Machine Handled:
Ferromatik Milacron Sigma & Omega serirs 150 to 550, L&T 150, Tossiba
450, (Blow) CMT 0.5 LTR. To 5 LTR.(PLB) Neptune 350 / hr. o/p.

Factory Manager - Rotational Moulding, Injection Moulding, PVC Pipe and HDPE Coil Pipe.
March 20’04 to June 2004
Bahrain Tanks
Job Profile:
Responsibilities remain more or, less same to the above organisation
Product Manufacturing:
Water storage tanks - up to 10, 000 Ltrs capacity, in single layer and multi-layers. Cpvc fittings, pvc pipes (BS std.), PLB pipes
Machine Handled:
M-PLAST (4-arms), Fixopan Ferromatik Milacron Sigma & Omega serirs 150 to 350, L&T 150, Tossiba 150, Kolsite twin extrude

Production Manager - Rotational Moulding, Injection Moulding, Blow Moulding and PVC Pipe
April 1998 to February 2004
Patton Tanks Ltd
Job Profile:
Responsibilities remain more or, less same to the above organisation
Product Manufacturing :
Water storage tanks-upto 10,000 Ltrs. capacity, in single layer and multi-layers.
Insulated Ice Boxes (50 Ltrs. to 300 Ltrs.) for Coca Cola, Pepsi etc.
Skips battery boxes.AC tray & shower tray, bath tub, swimming pools, boat, pallet-1 M/T load taking capacity. Road barrier/ traffic cone.
Loft tanks for kitchen (100 Ltrs. to 425 ltrs.) by using LLDPE, Jerry Cans, Cosmetic/ PET bottles, Jars, upvc pipe upto 12’’ dia
Machine Handled:
M-PLAST(4-arms),Fixopan, Vipra(3-arms)j,Klockner Windsor 350 ton, rana
& sons blow moulding m/c, kolsite twin extruder(6-lines)
Former Tasks:
Production Manager
April 1996 to March 1998
Today’s Writing Products Ltd

Sr. Engineer Production
January 1994 to March 1996
Alpha Toyo Ltd

QA Engineer
June 1993 to December 1993
SCJ Plastics Ltd

Graduate Engineer
April 1992 to May 1993
ICI India Ltd

Plant Trainee
June 1991 - August 1991
Coates of India Ltd
Job Profile:
Project Planning & Execution
Anchoring project planning & on-site commissioning activities to ensure completion of project within the time & cost parameters and effective resource utilisation to maximise the output.
Minimizing performance bottlenecks for high productivity with optimization of men, material & machine; preparing process sheets & estimate sheets for the same.
Preparing SOP, MIS reports, manuals & work instructions for production operations for the unit and performing layout finalization for commissioning activities.
Installation and Commissioning of the equipments as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities.
Strategic project planning to keep ahead in competitive environments.
Product Development
Assisting manufacturing team to streamline product manufacturing.
New product introductions as per customer requirements & grow the business turn-over & profits
Extended entrepreneur guidance for setting up of polymer processing units starting from product identification to tie up to end users.
Quality / Engineering Operations
Defining and monitoring quality systems viz: TS-16949/ISO-9000, quality policies, six sigma projects, environmental protection regulations and risk management policies and maintaining the related documents for the same.
Identifying assignable and chronic causes by the use of latest analysis techniques & process controls for man management
Directing, leading & motivating workforce involving production / quality personnel, designers, suppliers, contractors and imparting continuous on job training for accomplishing greater operational effectiveness / efficiency.
Working on succession planning of the workforce, production management activities, appraising the member’s performance & providing feedback.
Resolving interpersonal issues & working towards a harmonious and productive work environment.

Future Goals

Working on succession planning of the workforce, production management activities, appraising the member’s performance & providing feedback.
Resolving interpersonal issues & working towards a harmonious and productive work environment.