• Gender: Male
• Age: 51
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: Tamilnadu
• Work Experience: 29.4 Year(s)

Education

Post Graduate Diploma in Operation & Management.
B.Sc in Chemistry.

Skill Sets

Computer Proficiency:
Basic knowledge of computer.

Work Experience

Manager - Production & Planning: Since Sept 2005
Assistant Manager- Production: Apr 2003 to Sept 2005
Shift In Charge: April 1999 to April 2003
Production Supervisor: Sept 1997 to April 1999
Company Profile: Manufacturer of high pressure thermoplastic hose, PVC tubes and braided hose, Industrial hose, PTFE Braided hose, pneumatic & brake line tubes, HDPE & MDPE tubes and polyurethane tubes.
Job Profile as Manager
Understanding customers orders and requirements and modifying it into core plan and process documents.
Interaction with suppliers and customers to study critical raw material oriented problems and to understand the improvements & engineering changes in products.
Exploiting ideas to minimize production cost and training the process team to convert those ideas to reality.
Motivating subordinates to effectively participate in activities such as Kaizen and Poke Yoke.
Planning and Implementation of predictive maintenance in Extruder, Braider and Inkjet Printers and Reduction of Down Time.
Implementation and Maintenance of 5S inside the plant.
Co-ordination with labor contractors to ensure casual work is in line.
Preparation of annual budget to forecast the operational and development costs.

Job Profile as Assistant Manager
Converting the core production plan into daily production plan and implementing it effectively.
Reviewing and Monitoring the process rejections and initiation of suitable corrective and preventive action.
Ensuring product conformance with respect to specification at all stages.
Validation of all processes and setting standards for processes.
Understanding customers’ requirements and converting them into Control plan and its implementation at all stages.
Analysis of OEE for all the machines to improve their efficiency.

Achievements:
Performed RCA for process rejection and wastages and minimized them effectively.
Studied the reasons of machine downtime & change over time and minimized it.

Job Profile as Shift In Charge
Solving technical problems of both extrusion and braiding.
Managing men and other resources to achieve shift targets.
Coordination with inter departments to maintain smooth process flow in the shift.
Involved in ISO documentation works.

Achievements:
Played major role in the manufacturing of Umbilical cables.
Exploited ways to minimize solvent consumption in Inkjet printers.

Production Supervisor: Sept 1997 to April 1999
Job Profile:
Operation of extrusion machines and production of mdpe tubes& braided hoses and thermoplastic hoses.
Solving operation problems and achieving shift targets

Process Technician
Oct 1994 to Sept 1999.
Company Profile: Manufacturer of copper cathodes; and cast copper rods, including 11 mm and 12 mm rods used in the transformer industry, and 8 mm rods used by the wires and cables industry with applications in housing wires, electrical cables, and telecom cables
Job Profile:
Operation of cable sheathing and jacketing extrusion machines and achieving shift targets.
Achievements:
Implemented the production of conductive strips with modification in the existing machines and thus reduced the cost of product by 5%.
Designed and implemented traceability system in the organization which gives 100% traceability of the product unique system in hose industry.
Initiated cost reduction program in the organization and formed a cost reduction team involving all the departments and reduced the cost by methods such as Cost split up, IPPS and Kaizen.
Designing of new calibration die to eliminate fine water marks in and PA11 tubes

Projects handled:
Daimlers clutch hose and cab tilting hose assemblies and brake line tubes.
SLB s PU skin project.
PU Tube project for NPOL.

Technical Skills:
Process knowledge in range of materials such as nylon 6, Polyester elastomer, HDPE, MDPE, Polyethylene, PA 11, PA 12, Polyurethane, PVC, EVA and PVDF.
In depth knowledge in wire and textile braiding.
Knowledge in TOOLS such as 8D, APQP, PPAP and PFMEA,
Able to train process team towards the objective of the organization.
Able to read and understand product diagrams and convert them to reality.
Thorough knowledge in ISO 9001 and ISO/ TS 16949 documentation.
Knowledge in commissioning and operation of twin-screw and multilayer extrusion lines.

Future Goals

To choose a career of challenge, a Managerial position in a creative and high performing organization. An Organization, Which utilizes managerial knowledge and Organizational skills that can lead to an enriched and empowering position of increased responsibility and advancement.