Ref. No. : CA - 24274 - (Production Planning - Plastic Products and Processing – with 42.8 years in Plastic Industry)

Education

M.M.S From University of Pune in 1991 with 70%

D.B.M From University of Pune in 1989 with 67%

B.Tech (Chemical) From University of Madras in 1982 with 82%

H.S.C. From Board of Technical Education, Tamil Nadu in 1977 with 83%

Skill Sets

Production, Quality, Waste, Maintenance cost & Variable cost;

Work Experience

B2B – Plant Manager
Since Nov 2009
Company Profile: Bottle to Bottle (B2B) PET Recycling plant is of 20000 MT per annum capacity & converting super cleaned PET washed flakes to FGRPET
Job Profile:
Accountable for budgeted Production, Quality, Waste, Maintenance cost & Variable cost;
Accountable for the overall operations of the plant and to ensure that the products are produced with no food safety issues;
Deal with USFDA and EFSA – regulations for food safety;
Deal with Technology suppliers viz Erema and Starlinger for Technical matters;
Ensure all the BRC-IOP & ISO 9000 systems, CCP’s and BRC policies viz Hygiene, Foreign body and Pest control are implemented and followed.
Provide Technical services, guidance & support to the customers for using the rPET product depending upon the application.

Sr General Manager-Manufacturing : Dec 2007 to Oct 2009
Sr General Manager-Marketing : Jun 2002 to Nov 2007
Company Profile: It is a 60000 TPA PET Bottle grade resin plant (Melt lines of Chemtex and ICI Technology and SSP of Sinco technology), with two lines of PET flaking/Erema with improved cleaning efficiency for doing the Bottle to Bottle recycling in PET for Specialized applications.
Job Profile : 
Production planning and execution to meet customer requirements.
Meet AOP requirements of Prodn, Quality, Waste & RM norms.
Achieve the PCR levels set 20% for Bottle grade 
Optimized Safety, Productivity, Quality and Profitability as well as customer and associate satisfaction

Sr General Manager-Marketing
Jun 2002 to 2007
Job Profile : 
Achieve the Sales plan set in AOP to have maximum capacity utilization;
Pursue the customers and get orders for new products;
Improve the sales realization to achieve contributions set in AOP;
Accountable for bottom line of the business

Assistant General Manager (Production and Instrumentation)
Jun 1998 to Jun 2002
Company Name: Pearl Engineering Polymers Limited
Company Profile: It was a Zimmer Bottle grade Polyester plant with 30000 TPA Poly & SSP capacity
Job Profile:
Overall in-charge of production and instrumentation functions;
Fully in-charge of production planning and meeting the customers requirements & preparing process card for Bottle grade, Film grade and silica resin;  also SSP of BG and high viscosity resin;
Maintaining the required productivity levels with optimum quality;
Developed the ISO 9000 Quality systems from the root stage and was responsible for its implementation

Manager – Technical
Jun 1992 to Jun 1998
Company Name: Gopal Synthetics
Company Profile: It was 21000 TPA Continuous Zimmer plant – with 30 TPD chips for POY and 30 TPD PSF.
Job Profile:
Overall functioning of Chemical and Textile laboratories;
Monitoring of process at all stages of production, i.e. right from raw materials upto finished goods stage (chips and fibre)
Implementation of  ISO 9002 Quality systems in all departments;
Ensuring all the Safety and MIS activities are carried out

Assistant Manager (Process Control)
May 1983 to May 1992
Company Name: Century Enka Limited
Company Profile: It was an AKZO Technology plant producing Polyester, Nylon and Engineering Plastics. 
Job Profile:
Worked in Both Production and Process Control functions
In production, was looking after the shift activities related to Nylon (Textile and Tyre-cord), Polyester and Engineering Plastics . Also was involved in the commissioning and start-up of two batch polyester units and its stabilization.

Graduate Engineer Trainee
Jun 1982 to May 1983
Company Name: Apollo Tyes Limited, Kerala

Synopsis
Fully involved in the erectioning and commissioning of the new Starlinger plant from Oct 14 – Jan’15. Also visited Austria for the new plant trials in Aug’14.
Streamlined the B2B process for both Basic & Advanced Vacurema as well as Starlinger technologies for optimized Production and Quality;
Developed and implemented the BRC-IOP & ISO 9000 systems;
Providing Technical services and Preform processing knowledge to customers using RPET for different applications;
Started bottle to bottle recycling in Fast reheat resin and exported ~ 50000 MT of Green PET with 20% PCR to Pepsico, US. Optimized the processing conditions in Melt and SSP to ensure that the Quality was at par with virgin PET. For other specialized applications, max of 40 % PCR was produced.
Independently handled the crisis of Pepsi logistics shifting base from New Jersey to Baltimore by staying in US for 3 months.
For Sabic Innovative Plastics, exclusive iqPBT project was commissioned using 100% PCR.
Independently worked on the Quality systems documentation and got ISO 9001 certification for Pearl Engineering Polymers Limited without the help of a consultant
Countries visited for customer interactions, seminars, attending exhibitions etc: US, Germany, Italy, Austria, Switzerland, Japan, Bangkok, Turkey, Singapore & Nepal.

Future Goals

Growth

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