• Gender: Male
• Age: 51
• Designation: Manufacturing Head Injection Moulding & Thermoforming
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 33 Year(s)

Education

Perusing AMIE

Diploma in Plastic Technology From Govt. Polytechnic College, Kota under Board of Technical Education, Jodhpur (Rajasthan), in 1996

H.S.C. From Board Of Secondary Edu. Ajmer, Rajasthan in 1993

S.S.C. From Board Of Secondary Edu. Ajmer, Rajasthan in 1991

Skill Sets

IT KNOWLEDGE:
SAP, Microsoft Dynamics, Auto-CAD, Microsoft Word, Microsoft Excel, Microsoft PowerPoint.

As a highly-motivated, clear, logical mind with practical approach to problem solving and results orientated manager within the Plastic Injection Molding manufacturing sector, I have established production standards of efficiency, minimum wastage and maximum utilization of resources to get plant operation efficiency (OEE) target.
I have a great eye for detail. I am eager to learn, and improve my communication and professional skills gained through previous experiences in the molding & maintenance sector. 

Good management & leadership skill.
Broad knowledge & experience in the field of Plastics Injection Molding process.
Good communication &, interpersonal skill.
Competencies in qualitative & quantitative manufacturing process.
Advance Computer skill (Word, Excel, Power point, SAP).
Knowledge of utility equipment selection like Cooling Tower, Water Circulation Pumps, Air

Work Experience

Manufacturing Head Injection Moulding & Thermoforming.
From NOV-2018 to present
Company profile- manufacturing of Automotive component for TATA Motor, M&M & Caterpillar, Car AC housing for Mahale Behar, Health Care industries GE, Meril, Johary & Kiran Medical, Ballot Control Unit for ECIL, Construction Business products for Poly-tech & Peri India, Bathroom products KOHLER, Home Appliances for ELGI, Zobele. Engage in production office chair in the brand name of move-free chair. It is a German collaboration product.

Plant Manager
From JULY-2015 TO NOV-2018.
Company profile- manufacturer of Battery Container & its moulded accessories for battery manufacturing company. This company has a large nos of variety of Pails including paint, distemper & oil segments. This company is also involved in automotive “Tier-2” Industries.

Technical Manager
Since Apr 2014 TO JULY-2015.
Rishta Polymer Industries Pvt. Ltd, Hazaribagh, Jharkhand.
Company Profile: Manufacturer of Plastic Moulded House Ware Product. 
Job Profile:
Project Planning & execution for the new plant set up of 7 Injection Molding Machine, screen/hot stamping printing & PET bottle blowing machine.
Injection Molding Machine selection as per requirement, Verification of the specification & confirm the order.
Plant ancillary machinery design & verify the specification according to requirement like EOT Crane, Cooling Tower, Water pump Capacity, Chiller, Air Compressor, Transformer, AVR, VCB, LT Panel, Auxiliary Panels, Lift, Screen & Hot stamping printing machine etc.
Design of Shop floor lay out according to smooth operation of plant for input to output.
Plant Electrical layout preparation & verify the job of contractor.
Plant water line with fire hydrant line design.
Confirm the quotation of contractors, confirmation of SLD diagram for electrical drawing, Fire alarm points etc.
Various mold selection, Confirmation after checking the orthographic & isometric view.
Preparation of Gantt chart for the project implementation & monitoring.
Development of Plant Operation system as per management requirement.
Implementation of Control System for Operation.
Evaluate & plan manpower requirement & conduct recruitment.
Coordination with sales department for.
Production Planning according to market requirement, and machine selection with best combination of mold & Machine. Raw material & manpower arrangement.
Monitor production vs sales to review production schedule accordingly.
Ensure enough replenishment of finished goods supply.
Apply effective modification on production on production for timely of special orders of promotional order.
Coordinate with procurement department to ensure smooth supply of raw materials, consumable items, and spare parts of machinery.
Creating culture for Quality Circles along with participation of plant employees.
Establishes quality control standards and procedures to ensure to fulfill company Quality policy.
Confirm the quotation & approval of machinery.
Confirm the quotation of contractors, confirmation of SLD diagram for electrical drawing, Fire alarm points etc & Execute the work.
Coaches & trains the staff & workers on job training programs & evaluate effectiveness of training.
Team building & Training.
Evaluate performance of staff to recommends promotion & measure training.
Prepare employees safety procedure & make sure that these procedures are implemented.
Plan & Supervises the emergency preparedness.
Resource allocation to achieve target in time

Production Manager
Jul 2013 To Mar 2014.
Company Profile : Manufacturer Of Molded Furniture, Crates, Industrial Items for batteries
Job Profile : 
Production Management.
Production Planning.
Supervise Manufacturing Operations.
Just in Time Production.
Lean Manufacturing.
Resource Allocation.
Team building & Training.
Cost Reduction/Avoidance.
Scrape Management.

Production Manager (Production In charge)
Sept 2006 To Jun 2013.
Company Name : Nilkamal Ltd.
Company Profile : This company is manufacturer of industrial, vegetables, fruit, milk, fisheries crates, ballot boxes, defense Items & wide range of furniture.
Job Profile : 
As a Functional Head production & Maintenance.
Production planning as per requirement of marketing department. 
Coordinate with supporting department for smooth production & to achieve OEE target.
Reduce Break Down by reducing assign causes & by predictive/preventive maintenance of machine.
Plan & Execute for Preventive Maintenance, Break down Maintenance, Root Cause analysis for break down & rectification of machines & ancillary equipment's. Arrange the machine spare parts with coordination of related department.
Commissioning of Machine & accessories, Atomization for improvement & IMEA Projects. Six sigma projects.
Establishes quality control standards and procedures to ensure to fulfill company Quality policy.
Process Monitoring (By Statistical Process Control Technique), Analyzing of Root Cause of non conformity of Process & Product, take Corrective & Preventive action.
Implements QMS (ISO- 9001-2008) system, Continual Improvement.
Plan & faces ISO internal & surveillance audit, Statutory audit (Commercial Internal audit).
Provide technical support to vendors for production & maintenance of Machine & Molds. Stabilized Vendor’s Plant by providing technical support. (At Patna & Guwahati).
Evaluate & plan manpower requirement &conduct recruitment.
Coaches & trains the staff & workers on job training programs & evaluate effectiveness of training.

Production In charge(Sr. Engineer)
July 2002 to Aug 2006
Company Name : Uma Plastics Ltd.
Company Profile : All types of molded furniture manufacturer brand name “Swagata” & Vendor of Battery container for Exide & Bharat Battery, Phillips Lighting products (Engineering Plastics Material), Annual turnover 110 cr P.A.

Shift Engineer
Sep 1997 to Jun 2002.
Company Name : Wright India Pvt. Ltd.
Company Profile : Pen Manufacturing (Different types of three plate mold, hot runner mold variety of models). Annual turn over 20cr P.A. 

Trainee Engineer
July 1996 to Feb 1997.
Company Name : Pearl Polymers Ltd, Mahad, Near Mumbai. Maharashtra.
Company Profile : PET Bottles & Containers (Industrial Training)

KEY ACHIEVEMENTS:
Completed organization’s prestigious product office chair brand name “movfree”.
Add on business by introducing new product & increase plant production capacity.
Successfully Implemented MRP in system to ensure information and sharing to achieve OTDIF.
Successfully done cost saving project in manufacturing. Assembly cost reduction by 25%.
Drive power saving project and reduce per kg power cost from .90 unit / kg to .65 unit / kg.
Established automation in assembly line, part picking robot in injection moulding section.
Increase productivity moulding & assembly section.
Successfully startup of a completely new 2 no of factory of 32 & 12 injection molding machine.
Establishment & Commencement of production. (preparation of plant layout of new plant
for vendor, commissioning of machines, installation of auxiliary equipment, cooling tower).
Reduction in production cost by implementing cost effective Projects (Reduction in process rejection, Work station stoppage waste, post molding operation wastage, packaging wastage, etc.)
Increase productivity by implementing strategic capacity planning.
Control over inventory of FG by implementing on order make policy & MRP in system.
Successfully completed stock variance in plant in the area of Semi finished / Finished & Stores area.
Drive good manufacturing process (Indian Production System, CII) in unit towards “Zero defect & Zero effect” Target.
Installation & Startup IML with robot (vertical & horizontal) in pail as business requirement.
Implemented autonomous maintenance in injection moulding department.

A Senior Manager and outstanding performer in Manufacturing Operations and Project Management within Plastic Industries Injection Moulding, Vacuum Forming, Blow Moulding Paint Shop. Proven success in leadership, operational excellence, and organizational development with keen understanding of elements of Automotive, Industrial and Consumer Product business. Recognized for inspiring team members to excel and encouraging creative work environments.

PROFESSIONAL SKILLS:
Plant Operational management with budget administration, cost control & lean manufacturing.
Drove operational improvements in demand planning, forecasting, which resulted in inventory control, savings and improved profit margins.
New Product Development & customer oriented service by maintaining Quality, OTDF & Cost.
Led manufacturing team & project team to delivery of product with on time delivery & customer satisfaction.
Project Management, new plant set up, plant machinery planning by maintaining tactical control on budget and time line.
Selection of machine, equipment & tools as per new business.
Increased customer satisfaction by giving customize solution.
Broad knowledge & experience in the field of Plastics Injection Molding process / Maintenance. Knowledge in Gas Assist Injection Molding.
Competencies in qualitative & quantitative manufacturing process.
Managed quality assurance program, including on-site evaluations, internal audits and customer surveys.
Sound Knowledge of Emergency Preparedness & Fire Safety, Environmental Management System. (ISO14001 & ISO18001).
Experienced in Statutory Audit (Internal Commercial Audit).
Good management & leadership skill.
Good communication, &, interpersonal skill.