Ref. No. : CA - 6996 - (Production Planning - Plastic Products and Processing – with 20.7 years in Plastic Industry)

Education

B.Tech Degree In Plastic Engineering From M.G. University, Kottayam, Kerala 1999 - 2003 With 65%.

Skill Sets

Good knowledge of extrusion weaving and finishing of PP Woven sacks. Good communication skill.
Good know how of Managerial activities.
Good knowledge of machine maintainence

Work Experience

Manager - Operations
Since February 2009
Company Profile: Producers and exporters of Polyethylene container liners for the packaging of food grade materials.
Job Profile:
Production planning:- The Production planning against the monthly order will be prepared and accordingly the weekly and daily planning will be issued to the concerned departments. The Material planning for the production and also monitoring the receipt of materials with the supplier are also done.
Manpower Recruitment & Training:- The preparation of Position Competency Profile defining the qualification and skills required for each and every position. Conducting interviews with the applicants.Conucting training programmes such as 5S trainings, QMS trainings, First-Aid training, Induction trainings & in process trainings.
Problem rectification:- Identification of commonly occurring technical & general problems and finding the corrective actions then and there. Identification of the root causes and making the preventive actions to avoid the root causes.
Communication with the customers:- Communication with the customers about the dispatch plans and the quality issues. Identifying their needs and monitoring the performance of the product.
Conducting daily Production meeting:- Conducting the daily production meeting with the team which deals with the production plans and the common issues. Allotment of projects to each person in the team.
Works as a Management representative for ISO:- Also playing the role of a Management representative for the documentation and implementation of QMS in the plant.
Conducting 5S audits:- Conducting weekly 5S audits and displaying the results and work for continuous improvement.
Weekly monitoring of Plant KPIs:- The Key Performance Indicators are monitored closely and the developments are monitored.
Preparation of action plans for the yearly quality objectives:- The action plans to achieve the yearly targeted objectives are prepared and the functioning will be monitored.
Preparation of Preventive maintenance schedules:- Works closely with the Maintenance department to derive a Preventive maintenance schedule which will directly reduce the m/c breakdowns and hence reduce the maintenance cost.

Quality Executive in FIBC division
From June 2004 To February 2009
Tulsyan N E C Ltd, Bangalore - Manufacturers of Poly Propylene woven sacks in India. They are the producers and exporters of Flexible Intermediate Bulk Containers (FIBC), which is a new innovation in the packaging industries. They are producing and exporting more than 150 MT of FIBC in a month.
Responsibilities
Monitoring production process:- Monitoring of the process to ensure that it is meeting the customer specifications.
Testing and inspection evaluation from raw material to dispatch:- Making the procedure to check the incoming and in process inspection and also evaluate the effectiveness of the system.
Problem rectification and customer communication:- Identification of commonly occurring technical & general problems and finding the corrective actions then and there. Identification of the root causes and making the preventive actions to avoid the root causes. Communication with the customers about quality issues. Identifying their needs and monitoring the performance of the product.
Preparation and verification of specifications:- Preparing the internal work orders and the job order to the Looms and Plants accordance with the customer order copy. This will be verified and issued to the concerned departments.
Man power planning and training:- Identifying the manpower needs and making the recruitments. Defining the training programmes to the employees.













Future Goals

To work in a Organisation where the innovations and cost reduction are the main goal on the production. To prove the higher efficiency of production through continual improvements of process and planning

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