Post Graduate Diploma in Plastics Engineering Central Institute of Plastics Engineering & Technology (CIPET)
Bachelor of Engineering (Mechanical), Marathwada University, Aurangabad-India
Results-driven and dedicated Management Executive with over 20 years wide-ranging and diversified experience of planning and leading operations of complex manufacturing environments. Instrumental in evaluating, re-engineering & implementing continuous process improvements to achieve significant cost reduction and minimize waste while maximizing quality and yield. Establish effective Quality Management System (QMS), Good Manufacturing Practice (GMP), Entrepreneur Resource Planning (ERP), Baan Manufacturing module, Encouraging proactive participation across the Plant. Capability to bridge the creative design & development with market desire into manufacturing reality economically in a qualitative way. Excellent communicator and leadership skills. Clear thinker, creative and focused on production goals.
Manager - Plastics & Tool Room Dept
Oct 1997 to Dec 2013
Company Profile: Leading manufacturer of wide range of Perfume, Cosmetics & Personnel care having In-house Aerosol Can & Tube making line, Plastics, Tool Room, Decoration & Filling facilities in the Middle East
Job Profile:
Plan, steer & direct Plastics products from development to manufacturing through utilizing Plant facilities & outsourcing according to engineering effectiveness that generates 47 million components annually from Injection Molding, Extrusion Blow Molding, Single stage Injection Stretch Blow Molding(PET), Decoration & Thermoforming sections of Plant.
Review capacity planning & establish operational policies & implement process improvement to ensure superior quality & productivity.
Directly manage six supervisors overseeing 80+ employees.
Explore & source to procurement to startup Machines, Molds & utilities. Devise methods and implemented coaching & training programs to develop staff, facilitate efficiency & improve performance by keeping morale high. Budget preparation & Control for operation & capital.
Strict adhere with QMS & GMP procedures.
Selected Contributions:
Set up Plant for PET Bottles Single Stage Injection Stretch Blow Molding (ASB Nissei-Japan), Thermoforming, Two Color Injection and Tool Room with design facilities to develop In-house Molds & develop 30 Molds by utilizing unused Molds.
Expansion of Injection Molding section from 12 Machines to 25 Machines & output reached 47 million annually.
Played pivotal role in identifying, re-engineer & develop outsourced results reducing total manufacturing costs by 30% & 40% time in new product launch.
Reduced changeover time, Control costs, promoted new technology, non-Operating time reduction, Inventory, resulting 15% improvement in efficiency.
Engineer-Operations and Maintenance
Oct 1995 to Aug 1996
Company Name: Supreme Recording Co., Pvt. Ltd.
Job Profile:
Supervise Floor Operations of Injection Molding, Extrusion line & Molds producing Audio-Cassettes, T-Shirt Bags etc.
Production Engineer : Jully 1993 to Sep 1995
Graduate Engineer Trainee : June 1992 to June 1993
Bharat Strips Limited
Job Profile:
Supervised Floor Operations of Non-ferrous alloy strips on various mills from 4HI to 20HI.
Scheduling production & maintenance plan in order to achieve targets effectively & maintenance all records
Professional Development (Training Courses & Visits)
SABIC seminars, Dongshin Machines-Korea, AF Compressors-Belgium, Nissei ASB (ISBMM) Japan, CVC Technologies Taiwan, Enaiviv Machinery Taiwan, Haurong Plastics Machinery Taiwan, EC-Pack-China, QMS & GMP, Internal Quality Auditor-SGS-UK, K-Fair Germany, Plast India, China Plas.
Areas of Technology Leadership includes.
Product & Process Development
Molds Development
Projects Management
Just In Time (JIT) Production
Quality Management System (QMS)
Team Building & Training
Good Manufacturing Practice (GMP)
Resource allocation
Procurement to start-up of Machines & utilities
Cost reduction
To become Technical expert and leader in Plastics Manufacturing
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