Ref. No. : CA - 6872 - (Production Planning - Plastic Products and Processing – with 28.4 years in Plastic Industry)

Education

Graduation In Information Technology (2001)
Diploma In Mechanical Engineering (2001)
Diploma In Plastic Engineering (1997)

Skill Sets

Comprehensive knowledge of manufacturing practices, especially in process maintenance.
To comply and repair within budgetary constraints .
Proficiency in computer and other application software for production, material management, planning and design is excellent.
A proven maintenance engineer.
Sharp, dynamic, not afraid to manage through challenges and change, diverse management.
Manage the hiring, training and introduction of required resources.
Establish effective Business Performance Review system to assist the management of and continuous improvement within the operation.
Development of annual budget and longer term strategic maintenance policy.
Establish work plans necessary to accomplish goals, track and report progress in comparison to plans.
Improve existing processes, jig and fixture to increase productivity and optimize quality.

Work Experience

Junior Operation Manager
Since June 2009
Company Profile: Manufacturing of HDPE, RPVC, weholite spiro pipe and fabrication of plastic manhole, chamber and tank and fitting as per coustmer requirement, in the Middle East
Present some of major rolls are here:
Production planning, re organization of works and responsibility, restructure of material flow path and machine lay out.
Supervising production staff, attend routine work and routine meeting.
Controlling and auditing of production report, pqc, sqc, msr, attendence master, sin, grn, stn, material requisition form.
Tools record and other record which are need for ISO and normal operation of department.
Prepare monthly planning sheet, quaterly and annual budget in terms of tonnage of production department, maintenance and development cost, short term and long term strategic planning, menpower requirement for inhouse works and for project work.
Material reconciliation, scrap and material regaeneration analysis, target v/s production graph, projected v/s actual production cost analysis.
Implement of 5s, ISO auditing, impliment of health, safety and environment policies.

Plastic Engineer As Head Of Factory.
From May 2007 To May 2009.
Techno Plast Ltd, Nairobi, Kenya
Company Profile : Leading African manufacturer of PVC Pipes And Fittings, Rotational Molding Tank.
Job responsibity:
Planning, establish Production and Quality standards
Develop budget for production material and cost controls, and to obtain data regarding types, quantities, specifications, and delivery dates of products ordered.
Plan and direct production activities as per production scheduling, and establish production priorities for effective operations and control of cost factors.
Estimate production times, standard labor hours, and related costs to provide information for management decisions. Establish written procedures and guidelines for the development and processing of all products. Regularly update Process Engineering protocols with new and state of the art technologies and/or customer requirements.
Promote, develop, implement and enforce all company safety, health, security and environment policies, practices and goals and also coordinate production activities to obtain optimum production and utilization of human resources, machines and equipment. I provide continuous training to technical personnel in injection molding, pipe production, plastic materials and production related topics.
Manage the team to achieve acceptable production efficiencies and yield level from all processes. I review and analyze production reports to identify root causes of ineffective operational activities for the purpose of continuous improvement. I help to troubleshoot manufacturing problems and identify solutions with data-based decision making.
Conduct research and also make trial for development in production and quality control, I design component, tools, fixtures and equipment related to maintenance and production. I conduct research into the feasibility, design, operation and performance of mechanisms (why-why analysis), components and systems.
Prepare material, cost and timing estimates, reports and design specifications for machinery and systems.
Maintain teamwork, team balance, motivation and their efficiency at work.

Production And Maintenance Incharge.
From March 2004 To May 2007
Polyplasticos Ltd, Maputo, Mozambique.
Products: Injection Molding Article, RPVC & HDPE Pipe, Blow Films (LDPE & HDPE), Oil Jerry Cans.

Plastic Engineer.
From June 2002 To February 2004.
Logic Plastic Ltd. Daman, India.
Products: Tooth Brush (Injection Molding And Rubber Molding).

Plastic Engineer As Production Engineer.
From November 1997 to May 2002.
Pioneer Irrigation Pvt Ltd. Ahmedabad, India.
Products: Drip Irrigation System, Injectional Molding In
Engineering Plastic, House Hold, RPVC And Latteral Pipe.



Future Goals

To achieve the highest level. To fill Production Manager or Production Head position and to apply all my knowledge and experience in order to successfully manage a large or medium scale company.

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