Ref. No. : CA - 3933 - (Production Planning - Plastic Products and Processing – with 33.4 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Testing Conversion Technology (PGD-PTCT) in 1993, from Central Institute of Plastics Engineering Technology (CIPET), Bhubaneswar, India,
Bachelor of Science (Chemistry) in 1991, secured 1st Division from Utkal University, Bhubaneswar, India

Skill Sets

IT SKILLS
Office Automation Tools: MS Office Professional (MS Word, MS Excel, MS PowerPoint,
MS Outlook)
Operating Systems: Windows VISTA/ XP/ ME / 2000 / NT / 98 / 95

Work Experience

QA Manager - from Jun 06 to till date
Quality Assurance Inspector from Jul 98 to May 06

Presently working with a leading company at U.A.E
An ISO-9000:2000 & Kite mark (BSI, London) certified MNC, involved in manufacturing uPVC, CPVC, PE pressure/ drain/ well casing/ ribbed screen/ drip pipes (67MT/ day), injection moulded/ fabricated fittings, drip irrigation products & polymer/ water based adhesives with customer network across the world.
Key Responsibilities:
Production Planning & Control
Overseeing production related tasks including planning, control and troubleshooting.
Developing new process concepts for production optimization, yield improvement and developing guidelines for sequencing of manufacturing activities on the shop floor (SOP).
Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine.
Quality Control/Assurance
Ensuring adherence to quality standards and maintaining all related documents.
Identifying areas of quality failures and taking steps to rectify the system.
Practicing quality standards with key emphasis on improving quality.
Conducting weekly review, training arrangements, finding root causes and taking the corrective and preventive actions.
Cost Reduction/ Process Improvement
Spearheading value analysis continuous improvement initiatives in processes.
Implementing strict measures in operating procedures, work instructions, flow charts, attention sheets etc to optimize resource/capacity utilization.
Man Management
Assessing the training needs of the various employees in co-ordination with the various department heads in the respective departments.
Coaching employees & counselling, appraising and reviewing performance.
Significant Highlights:
Implemented a special production procedure for Kitemark Certification Products, which reduced the production cost by 10%.

Senior Executive Quality Assurance
Sep 96 to Jun 98
Worked with TPI India Ltd, Mumbai, India
One of the largest manufacturer & exporter of packaging items in India, manufacturing Jumbo Bags (FIBC), LDPE/LLDPE blown films, HDPE/PP laminated woven sacks & Kraft Lined Bags (KLB`s).
Key Responsibilities:
Playing key role as QA in-charge of Unit-V and implementing ISO-9000 Quality Management System across the organisation.

Quality Control Officer from Aug 91 to Jul 92
Quality Control In Charge from Aug 93 to Aug 96
Tuff Tubes Private Limited, Kolkata, India.
Manufacturer of PVC pressure/ drain/ well casing/ ribbed screen pipes & fabricated fittings.
Produced bulk bags of maximum capacity 2tons.
Key Responsibilities:
Conducting various third party inspection including ISI, DGS&D, CIPET across the organisation.
Involved in in-process troubleshooting of various equipments.

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