Ref. No. : CA - 12131 - (Production Planning - Plastic Products and Processing – with 24.4 years in Plastic Industry)

Education

MBA Production & Quality Management from Annamalai University in 2008 -2010.
Six Sigma Green Belt Certification from Indian Statistical Institute, Delhi
Post Graduate Diploma in Plastic Engineering (PGD-PPT) from CIPET Amritsar in 1998-1999.
Bachelor of Science (PCM streamed) From C.C.S. University in 1994-1997.

Skill Sets

Production Planning & Control
Production & Operation Management
New Vendor Development & Existing Vendors Management.
Hands on Expertise on almost all type of Moulding Machines and Paint & Assembly shop.
Product Quality Management.
Resource (Man/Material/Machine) Management

Work Experience

Asst. Manager Production (Process Improvement)
Since July 2011
Company Profile: Manufacturers of all type of plastic pipe like a Sprinkler. Water pipe, Duct pipe, and Micro duct, Future path etc.
Key Responsibilities:
5S & kaizen implementation in plant.
Reducing rejection & improving productivities with analysis an implement.
Reducing man power with the help of time studies an atomization.
Increasing yield percentage by analysis an improvement.
Planning and scheduling workflow for each department and operation according to previously established manufacturing sequences and lead times of raw materials
Making sure each operation meets shipping dates according to sales forecasts or customer orders.
Analyzing production specifications and plant capacity data and performs mathematical calculations to determine manufacturing processes, tools, and human resource requirements.
Planning sequence of assembly, installation, and other manufacturing operations for guidance of production workers.
Determining the status of assigned projects, expedites operations that delay schedules and alters schedules to meet unforeseen conditions.
Analysing production reports for better process control.
Sometime also prepare purchase orders to obtain materials, tools, and equipment.
Plans the process for manufacture, fabrication, assembly, erection or installation of parts, components, assemblies, etc.
Providing faster resolution to all customer complaints and working with Quality team to reduce customer complaints.
SMED activities for time reducing of product change.

Asst. Manager- Production
March’ 2009 to June’ 2011
Company Profile: Leading manufacturing unit of automotive Parts and supplying to large CAR making companies.
Key Responsibilities:
Production planning & material planning & man power planning.
To ensure producing quality with zero customer complaint.
All employees motivation with the help of different activities & prize distribution.
Ensure the products deliveries based on organisational requirement.
Mobilize appropriate resources to address all production requirement also to address maintenance issues, striving for permanent corrective action plan.
Preparing Management trackers for effective monitoring of production activities by Sr Management.
Analysing the productions reports and identifies opportunities for continuous
Improvement, ensure that continuous improvement activities are planned, implemented, measured, reported and reviewed in the respective area of responsibility.
Co-ordination with design & tool-room for new development and repairing of existing mould.
Get various Quality activities implemented such as 5 S, Kaizen, Prato Chart analysis, Six Sigma to improve operation efficiency and reduce current rejections.
Training and Development of all Existing Production Engineer/Operators/workers for their regular skill enhancement and also for new joiners.

Asst. Manager- Production & Production planning and Control
Sept. 2004 - Feb. 2009
Control & Switch Gear Contactor Ltd.
Key Responsibilities
Ensure the products deliveries based on organisational requirement.
Mobilize appropriate resources to address all production requirement also to address maintenance issues, striving for permanent corrective action plan.
Preparing Management trackers for effective monitoring of production activities by Sr Management.
Analysing the productions reports and identifies opportunities for continuous Improvement, ensure that continuous improvement activities are planned, implemented, measured, reported and reviewed in the respective area of responsibility.
Co-ordination with design & tool-room for new development and repairing of existing mould.
Get various Quality activities implemented such as 5 S, Kaizen, Prato Chart analysis, Six Sigma to improve operation efficiency and reduce current rejections.
Training and Development of all Existing Production Engineer/Operators/workers for their regular skill enhancement and also for new joiners.
Production-planning supervision, scheduling for production, preparing production schedules for manufacturing of different products.
Planning and scheduling workflow for each department and operation according to previously established manufacturing sequences and lead times of raw materials

Sr. Engineer- Production
March 2001 - August 2004
Vimal Plast (India) Pvt. Ltd.
Key Responsibilities
Implement existing productions recipes and makes adjustments as necessary to produce products.
Resource planning and Shift Management.
Monitors quality of incoming raw materials and finished products by reviewing lab data.
Schedules and or performs calibrations for plant measuring instruments.
Preparing Management trackers for effective monitoring of production activities by Sr Management.
Manage & approve time of subordinates utilizing timekeeping system.
Material Reconciliation after each production stage.

Trainee Production & Quality Engineer
August 1999 to March 2001
Supreme Industries ltd
Job Details:
Working as Trainee engineer and delivering based on Supervisor instructions.
Preparing Management trackers for effective monitoring of production activities by Head of Production.

Hands On Experience on:
Injection moulding
Compression moulding
Assy. Machine
Paint shop
Injection moulding
Spin welding
Blow moulding

TRAININGS UNDERWENT
5S Implementation, 6TOOL of production In-house.
7QC TOOL Training from LG Electronics India Ltd, G.Noida.
Quality state of mind, not an activity External .

Communication skills
Six sigma Green belt Certification..

Future Goals

To work in a challenging and growth oriented environment with a scope for learning innovation.

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