• Gender: Male
• Age: 47
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  5 /Annum
• Expected Gross Salary: INR  6 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: delhi/ncr
• Work Experience: 20.4 Year(s)

Education

PGD-Plastics from Central Institute of Plastics Engg & Technology, Bhubaheswar

B.Sc (PCM) from Utkal University,.


                                      

Skill Sets

Dy. Manager-Production, 10 Years Experience in Plastics Moulding, Auto & Non Auto sectors.
Experience & Process Interaction :- Production Plastics Injection Molding, Rubber molding, Paint, Vibration welding, Electroplating, Extrusion, Blow molding, QA, Management Representative, New Part development,   Logistics, maintenance and Tool Room.

Work Experience

Dy. Mgr- Prod.Molding/PPC/Dispatch/Store
Since July 2014
Company Profile: A Manufacturer and supplier of plastic moulded components, non-ferrous sheet metal components, plastic choke casings, end cap casings
Job Profile:
Man, M/c & material planning and control.
Mould loading plan through mould loading matrix.
Plant capacity analysis & improvement. No of m/c required for existing and forth coming business. 
M/c utilization, molding efficiency & OEE.  M/c idle time analysis and improvement.
Monthly raw material reconciliation and report. Scrap reduction.
Inventory control by the help of production cycle time and Takt time.
Process optimization through Robust design Technique.(Inj. Speed~ apparent viscosity study).
Trouble shooting and parameters optimization of Injection molding.
Handling of Injection Molding M/c up to 1300 Tonnage.
5-S and Visual management implementation in shop floor.
Preparation of daily, Monthly & yearly production report.
QMS System implementation w.r.t ISO/TS16949 & ISO9001.
ISO 14001/BS OHSAS 18001 system implementation.
Mould flow study for new mould through Pressure drop, cavity balancing and holding time study.
Handling of Customers process audit, Internal audit, ISO/TS 16949 & EHS audit.
Production schedule to meet daily delivery target.
Driving work force through training, development and guidance.
Demand, supply & profit relation graph.
Cost reduction through Kaizen, War on waste, Quality Circle, Six Sigma & QIP.
Reduction of mould change time. M/c Preventive & predictive maintenance.
Control Plan, FMEA, PFC, PPAP, APQP, Timing plan & Dev. Activity.
SPC (Statistical Process control). Electro Plating on ABS and Vacuum metalize process.
Implementation of TPM,TQM, TPS. Assembly, paint shop, Line balancing, RFT and pull system


Dy.Mgr- (Extrusion/Dispatch)
Feb 2010-Jun 2014
Company Profile: A one of the largest cooling tower manufacturers in the world.

Sr. Engg- Production
Jan 2007- Jan 2011
Company Name: MM Aqua Technologist Ltd
Company Profile: A manufacturer of PVC Fill Media, Drift Eliminator, PVC Profiles, Nozzles , Fixed fill media, Tube Settler and Diffusers

Engg-Engineering  
Feb 2006-Dec 2007
Company Name: Vinay Auto Pvt.Ltd
Company Profile: A premier manufacturer and supplier of auto components.  

Engg--Moulding
Jan 2004-Jan 2006
Company Name: Noble farma cair IR (P) LTD, 
Company Profile: A manufacture Plastic component of SAFEX Disposable syringe.


My Skill Mapping 
MR Responsibility & QMS:-
Responsible for implementation of  ISO/TS-16949, ISO-9001, ISO-14001,OHSAS-18001.
Preparing Quality Manual, Procedures, Standards/specification & other Engg documents as per ISO/TS16949 standards.
Quality policy review with top management.
Quality Objectives and Target setting.
QMS & Business plan with Management.
QMS documentation, document control & record keeping.
Internal Audit plan, Adherence of IQA as per plan.
Handling ISO/TS16949 external audit.
Training calendar for implementation of QMS. MIS Report

Receipt Quality/Supplier quality Audit & development :-
New Supplier selection and Q-Capability analysis and development.
Preparation of Supplier Quality Manual.
Supplier Audit plan and development.
Preparation of In-coming Inspection standards(In-coming control plan).
GRN ~ In-coming Inspection report ( Joint inspection report with supplier).
Calculation of Supplier quality PPM, Lot acceptance rate & supplier performance grading.
Meeting with supplier for Quality up-gradation (MOM). Supplier rating

In- Process and Out going Quality :- 
Preparation of control plan, PFMEA, In-process standards, Job cards & Job set up.
Process Capability Study, MSA study, Periodic Inspection report.
Work Instructions, Reference Sample Limit Sample, Visual aids, Quality alert, skill matrix.
Process & Product validation plan and reports.
Final Inspection report, PDIR and dock audit.
Daily & monthly rejection review and corrective/Preventive action. Daily quality meeting.
Preparation of in-process rejection PPM reports.
Periodic Testing plan for product reliability & Measuring instrument Calibration plan.

Plastic Testing (Reliability Test) :-
MFI Test, Izod & charpy Impact Test, Tensile Strength Test, Flexural Strength Test, Rock well hardness, Ash Content, Glass content,  Drop Impact Test, Opacity Test, Di-Electric Strength, VST, HDT, Chemical resistance test, Burst Strength etc.

Customer Quality/Customer Audit/Customer complaint handling :-
Working as a customer representative.
Quality system audit handling and improvement based on audit observations.
Implementation of MMOG/LE (Material Management Operation Guide lines/Logistics Evaluation).
Customer complaint handling, Field failure analysis.
Analysis of customer complaints, customer PPM and CAPA with target date.
Attending Quality meeting at customer end. Communication of customer requirements to management and down the level. 

Complete customer satisfaction through team activity (Above the customer’s requirement) :-
My active participation in implementation of TPM & TQM in the organization. 
Cost saving & reduction of waste through Six-Sigma, Quality Circle, War on waste, My machine concept,   Kaizen.
Right First Time (RFT), Q-Index, Pull system, Voice of Customers.
Implementation of 8-Pillars of TPM. Autonomous maintenance. Visual management, 5-S.

My Involvement In New Product Develomepnt:-
My Skill Mapping :-
Feasibility study, Timing Plan, BOM, Part costing, RFQ and contract sign off.
APQP, FMEA, PFD, Control Plan, Inspection standard, SPC, MSA & dimension report.
Study of Engg drawing, Product validation, Process validation and corrective action plan.
Preparation of customer capacity sheet, plant capacity analysis, Run rate & through put ratio study.
Product Validation, Process validation & Line set up.
Initial control plan, MSA, SPC study and mould trial run.
Mould flow analysis through Viscosity, Pressure drop, cavity balancing study.
Customer handling during new part development & customer audit.
PPAP submission.

Tools And Techniques I Know :-
7-Quality Tools for problem solving.
5-S implementation in Shop floor.
Process control through SPC, R-chart & X-bar Chart.
Six-sigma project. MSA study.
My Leadership In Team Activities :-
Quality Circle, Quality Improvement Project, War on waste.
Six-Sigma Project. Team corrective action.
Key Member in TQM & TPM practices. New part development

Imparted Training To My Sub Ordinates :-
ISO/TS-16949, SPC, MSA, 5-S, Visual Management.
TQM, TPM and TPS.
General awareness training on ISO 14001/BS OHSAS 18001.
Internal auditor training on ISO 14001/BS OHSAS 18001.
SPC,7-Quality Tools, Quality Circle, PFD, FMEA and Control Plan

Job Knowledge :-
Production Planning & control, Takt time ~ Inventory Control, Cost reduction,  Plant capacity plan, Productivity, Rejection control, Power saving, M/c utilization, Molding efficiency, OEE, 4M control, Material re-conciliation, Costing, KAIZEN,  FIFO, PPC, Plastics Injection Molding, Blow Molding, Extrusion, Compression,  Rubber Molding, Paint,  M/c preventive & predictive maintenance, ISO/TS-16949, ISO-9001, ISO-14001/OHS AS-18001, Six-sigma. Training attended  on TPM,TPS,JIT & TQM, PPAP, FMEA, SPC, MSA, APQP, Six Sigma, Quality Circle, SQA, IQC, IPQC, OQC, Customer complaint handling, etc.
KRA :- Manufacturing cost reduction, Smooth functioning of Manufacturing process and customer satisfaction  through QCDSM


My Achievements:-
Reduced M/c down time by proper planning of maintenance & production.
Reduction of waste & scrape by effective technical training to production personnel. 
Re use the PVC material with proper quantity with good quality. 
Handling more than 200 workers & run the system successfully.
Gained a vast knowledge regarding quality of the plastic products.

Future Goals

Alwase keep positive attitude.