Ref. No. : CA - 15282 - (Production Planning - Plastic Products and Processing – with 36.8 years in Plastic Industry)

Education

Diploma in Production Management from Annamalai University, Tamil Nadu

PGD - Plastics from CIPET, Chennai (T.N) Processing Technology -

M. Sc (Physics) from Agra University Agra (U.P)

B. Sc (M.P.C) from S.R & B.G.N.R. Govt Degree College - Khammam
Osmania University (A.P)



Skill Sets

Manufacturing Operations

Work Experience

Head Operation: Since December 2010
Department Head: September 2005 to December 2010
Department Head: Jan 2001 to September 2005
Production department: Feb 1998 to Dec 2000
Company Profile: Manufacturers of Micro Irrigation systems and other allied agricultural activities (Drip Laterals, Cylindrical Integral Drip Laterals, Flat Integral Drip Laterals, HDPE sprinkler pipes, PVC pipes & Drippers, etc.)
Job Profile:
Expertise in implementing cost saving measures in terms of
Man days (less man power), Raw materials (Usage of Alternative raw material), Production cost (Gram per meter saving / Reduction in process rejection/maximized production), Cost effective materials.
Continuously meeting the production targets by effective utilization of all the resources and Maximized production to increase revenues.
Hard working, pro-active &. Highly instrumental in the production enhancement & contributed a major role in achieving excellent performance targets of MI Plant.
The norms of rejection percentage also being monitored on continuous basis and reduced rejection percentage year by year.
Always be in the forefront, highly instrumental & contributed in achieving good product performance consistently.
Actively involved in establishing the parameters of New production lines. Played a prominent role in establishing usage of local raw material ratios for continuous production.
Achieved continuous improvement in Customer satisfaction by producing good quality Products.
Takes care of the plant by maintaining zero accidents during plant operations by implementing good safety measures.
Shown good improvements to achieve targets with the lowest production costs .
Identification of new vendors/Vendor development, Product development, development of alternate suppliers, development of alternate Raw materials/Products.
Production planning & utilizing the spare capacity to the fullest extent,
Planning, Procurement of bought out items/traded items and Raw materials to meet projects & other market demand consistently.
Procurement of raw materials, traded items/Bought out items etc. at most competitive rates with best quality in a short period.
Transport contract finalization, Co-ordination of dispatches and Stores activities
Physical & System stock verification at regular intervals
Imports & Exports activities with the help of Finance department
Creation of Business Blue Print & Implementation of SAP for Mfg plant.
Worked out lowest inventory levels to achieve reduction in its carrying cost.

Sr. Engineer -Plastics (Marketing &Technical Support)
August 1996 to Feb 1998
Company Name: S.B. Organics Limited
Company Profile: Manufacturers of Injection molded components and a Re-processing unit
Job Profile:

Engineer
June 1995 to Aug 1996
Company Name: Innovations International Exim Limited
Company Profile: Manufacturers of Injection molded components
Job Profile:

Supervisor
September 1989 to June 1995
Company Name: Allwyn Watches Limited
Company Profile: Manufacturers of (Injection moulded) Watch components and wrist watches.
Job Profile:
Plastic Processing Technologist

Area of experience
Supervising project activities & handling complete cycle of project requirement (estimation and final execution of project).
Procurement of capital goods, equipments and consumables after sourcing/development of reliable and cost effective vendors.
Managing overall activities pertains to erection & commissioning of a wide range of machinery & equipments.
Undertaking up-gradation, refurbishment, renovation & modifications for the existing machinery, equipment and manufacturing facilities.

Carrying out inspection to determine the effectiveness of equipments/ plants.

Effective utilization of manufacturing facility , enhancing productivity , profitability, Production planning, Manpower planning, work scheduling & utilizing the spare capacity.
Supporting manufacturing operations in safe work practices.
Involvement in day to day operations to achieve production targets within the time/cost parameters, reducing the wastage &maintaining quality of the product as per the standard.
Exposure to Plastics Processing Machinery & Handled Various Plastics materials.
Optimization of processing conditions of different plastics materials.
Establishing the correlation between processing parameters & quality of the product.
The analysis of the effects of processing parameters on the functional aspects of products.
Quality assurance of the plastics products, Quality check on raw materials& bought out items and finished products.
Maintaining BIS standards and supervision of records maintenance
Planning and procurement of bought out items/traded items and raw materials to meet market demand at most competitive rates with best quality.
Physical & System stock verification at regular intervals
Field visits & Complaint handling.
Product development / Vendor development / development of Alternate / cot effective suppliers
Preparing maintenance plans and Scheduling Preventive , Predictive, & breakdown maintenance jobs. Key focus on spares availability and root cause analysis.
Ensuring & adherence to the rules & regulations as per the statutory bodies and govt. authorities.
Dealing Govt. officials for statutory requirements for the company like Pollution control, Electrical Inspectorate, Industries department, labour department, BIS etc.
MIS.

Training
Computer proficiency : Operating Systems: Windows 98, 2000, XP, Web: E-Mail, Internet Explorer, Productivity: Microsoft Word, PowerPoint & Excel, and Software Installation.

Trained in ISRAEL at M/s MetzerPlas.
Polymer Processing Analysis & Applications - I I T - Delhi
(Polymer Processing Analysis & Applications - Indian institute of Technology)

Certified internal auditor with experience in implementing ISO systems & procedures Implementation of SAP.

Undergone Competencies Identification & Assessment through 360 degre feed back programme & assessment by M/S PWC (To identify, grow & develop leadership talent in a planned manner).

Participated in Business Leadership development Programme towards career Planning for identified Potential Leaders at M/S NFCL by M/S Stony Carter.

6th Leadership series on Manufacturing Excellence by CII.

Undergone Study of Employee engagement for outstanding performance by M/S Gallup Organisation (Various issues relevant to organisaion & to prepare action plan for improving the work place).

Participated in seminar on TPM – Kobetsu KAIZEN by CII

Training programme on Managerial effectiveness programme by M/S Doors South Asia.

Awareness programme on Quality circles implementation & benefits

National seminar on occupational safety & health - Societal relevance in the global perspective.

Training programme on Achieving Excellence in Quality by Bureau of Indian standards.

Training programme on Factory administration management by FACCCI”

External Examiner for Viva examination for PG Diploma’s at CIPET.

Participation in national and regional conferences, exhibitions, workshops. Seminars, conferences all over the country along with grass root level training programs.

Future Goals

To secure a challenging & professionally Satisfying Career
Going ahead with enough confidence for a Positive Result.

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