Ref. No. : CA - 17103 - (Production Planning - Plastic Products and Processing – with 25.1 years in Plastic Industry)

Education

Post Graduate Programme in Management (Operation) From Symbiosis, Pune in 2011

Post Diploma in Plastic Mould Design From CIPET (Central Institute of Plastic Engineering & Technology) ASR in 1997

Diploma in Plastic Mould Technology From CIPET (Central Institute of Plastic Engineering & Technology) ASR in 1996

12th From J&K Board Of Education, Jammu in 1992

10th From J&K Board Of Education, Jammu in 1989

Skill Sets

M.S. Dos, Excel, Power Point. ERP,, Auto CAD

Work Experience

Manager Production/Quality
Since Feb 2002
Company Profile: Leading manufacturer of optical media product. Also manufacturing cutting edge technology product such as solar cell, LED, Solid-state media (SSM). 
Job Profile:
Joined as deputy Manager
Heading and managing a team of 175 engineers, ITI & un-skilled manpower and reporting to GM/EVP plant
Responsible for planning and implementing production schedule to meet the targets as per annual business plan and to achieve OTIF/CRDD on consistent basis to improve customer satisfaction.
Analyze and Provide CAPA/CAR to the customer internal or external for any non conformity in the product or feed back
Responsibility to meet the benchmark study to enhance the quality std. of product as compare to market. Analyze, reason if any failure and make action plan to improve same.
Involvements in the new product development & trial with R&D team.
Managing the performance of the team members through KRA setting to ensure efficiency in process operations and meeting of individual & group targets.
Planning for consumable parts spare required to achieving monthly-planed productivity.
Responsibility to plan and implement maintenance production schedule to maximize uptime of machines /equipment, OEE to enhance operational efficiency in prestigious global OEMs.
Key person for planning for optimum utilization of manufacturing resources to meet the expected profitability through targeted productivity and continuous cost reduction initiative.
Monitor & control BOM cost & analyze the reason for cost fluctuation.
Identify key area or project to reduce the BOM cost of product & minimize wastage.
Responsible for profitability of operations and accountable for strategic utilization and deployment of available resources to achieve organizational objectives.
Interaction& negotiation with the Machine and spare parts supplier national & international for technical discussion
Resolving any IR issues and ensuring an amicable working environment.
Adept at maintaining quality culture across the organization using various Quality Control Procedures; also ensuring that all the products have met the specifications clearly with careful & sophisticated quality control measures in compliance to the national/international standards.
Efficiently supervising and monitoring the performance of the work force to ensure efficacy in operations and meeting of production targets within given time and budget frame; also boosting their skill levels on technical & functional aspects while
providing them continuous on job training.

Engineer RD & Tool Room
Oct 1997 to Feb 2002
Company Profile: Engaged in production of automotive products such as Rubber weather strips, Door Seal & P.V.C. trims for Automobile Industries in India and Abroad.
Job Profile:
Responsible for develop tool for existing & new product
Develop parts for the Auto OEM such as Honda, MUL, M&M, TATA, FIAT, etc
Sample approval from the OEM, design the new products and related tooling for automotive products.
Manpower management for machine loading worker/ Operator.
Trouble shooting problems in molds & extrusion Dies.
Trail & Establish the new tool & product.
After approval plan & development of related tooling & jig etc.
Analyzing the customer’s feedback related to product and solving them. Giving training supervisors/Workers for new methods which has been developed to take care of customers grievances/new process.

july 1997 to Oct 1997
Company Name: Shahil Industries
Company Profile: Start up new  Blow film machine and Extruder for Recycle  of  used plastic. 
Job Profile: 
Look after output & trouble shooting  the problem blown film and extrusion process 

Experience Summary:
Competent & result oriented   professional offering 16 years  Multi-functional experience in Automotive and Consumer electronic durable parts manufacturing industry.
Currently spearheading functions  as a Manager molding Operation  
Demonstrated experience in area :–
Overall experience  in Production operation of plastic/rubber consumer item, & Automotive Component, Involving planning/scheduling, Quality control, new tools & process development,, Assembling, BOM Cost control, Customer Audit, Productivity improvement shop floor old ministration resolution of day to day issues & material, Manpower Management .
RD & Process Re-engineering, Tool  mould maintenance, cycle time improvement, product qualification
Indigenous spare parts or tools by developing new vendor to minimize the cost. 
Experience in Green field project start-up, from Layout level to machine E & C & process streamline.
Professional competency in mobilizing and judiciously managing resources with structured inputs in the domains of production planning, scheduling and monitoring to ensure smooth production operations
Designing and implementing systems & procedures (SOP) to facilitate smooth functioning of overall production operations & enhance operational efficiency. 
Experience in handling customer, domestic & International (Japanese OEM such as Sony, MKM (verbatim), Maxell (Hitachi), Panasonic & Imation USA.  For technical issue & customer complain/ feedback etc. 
Conversant with quality management techniques and identified of problem through QFD and devising solutions through Six Sigma, and D.O.E. & TPM Activities.
Possesses strong communication, relationship management, analytical and co-ordination skills.
Implementation of ISO 9001:2000/ISO 14001/SA 18000, process & kaizen concept for achieving process quality enhancement as well as cost saving.
Streamline the system   and procedures for effective inventory, control for ensuring ready availability of material to meet the production target.

Career Highlights:
Aboard Training: - Worked with “Sumitomo Heavy Industries” Molding team at “Chiba Plant” in Japan to learn   Molding process, shibura  metalizer (sputtering process) & manufacturing process & tools maintenance.
Set up  green field project (Set up new project of Rs 150 cores) after get training from Japanese machine supplier& start manufacturing  thus ensuring adherence to various quality standards by implementing best manufacturing systems and procedures.
Awarded as Best Employee for the year 2008, 
Awarded with Key Resource Employee from (2008 to 2010) & (2010 to2013)                        
Lead moulding part in in-house Research & development of Blue ray product.
Establish ODM business with Panasonic (Optical media) Worked with Panasonic team to set up process and procedure & Quality management plan to gate out the product.
Stabilizing New Process and Trail of new Moulds & Materials.
Played a major role in improving the cycle time of the machine from 4.0to 2.5 seconds by making modifications in mould and process re design.       
Preparing Standard Operating Procedures, manuals & work instructions for production operations and maintaining Analysis reports.
Working Knowledge of , TPM, FMEA, 5’s, KAI-ZEN, SPC, 7QC Tools, DOE, OEE, PPM, Six sigma, 7Managemant Tools, Poke-Yoke, 

Projects Executed:
Complete a Six sigma Green belt project (as Leader) Implementation of Six sigma at our existing process to improve the yield level by reduces the scanner defects. Applied six sigma tools.
2009 to 2010 lead a key strategic project of organization to convert the existing production lines into other optical media format from installation level to production Completed as per management target. Lead a CFT l team of peoples for the assigned task.
Trail of new raw material & Spare parts to reduce the cost
Completed wastage control project, by Develop & implement & PLC logic to collect & control the substrate rejection.
Professional Certifications:-  
Six Sigma, Green Belt Certified from the “Motorola University
Yellow Belt certificate less than Six Sigma training.
Certificate for Kaizen & 5’S improvement.
Auto cad two-month course.
Train the trainer
Process Improvement

Future Goals

Aiming for managerial position in production, operation, for Product, Engineering support to R&D with a reputed organization & Build upon my existing abilities and acquire new skills contributing to the growth of organization.

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