• Gender: Male
• Age: 47
• Designation: Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 27.5 Year(s)

Education

Diploma in Plastic & Polymer Engg From G.P.O Amaravati in 1998

Six month of Certificate course of Testing Of Plastic Material From V.R.C.E. 

Conversant with software's Certificate course in Basic Computer.

Intensive training programms & TQM activities in implementation of ISO Standards’ KAIZEN and 5’S activities

Six Sigma Green Belt Certificate Course from IQC. 

Skill Sets

A result orientation professional Diploma in Plastic and polymer engg.from Government polytechnic Amravati backed by 15+ years of Techno – commercial experience in the functions like Manufacturing Operations , production management , Vendor Development , process improvement , in multiple industries like Automotives , home Appliances , Center Railway ,Agriculture & PVC pipe fitting Industries .
Hands on experience in technical aspects.
Proficient and specialization in plastic and polymer engg, materials , Injection moulding & Blow moulding .
To adopt new means and methods for increasing OEE and eliminating wastage .
Shift planning of Moulding engg.
Monitoring the performance of engg.
Resolve issues pertaining to production & maintance , Resolve issue pertaining to moulds.
To set various systems for smoother operations.
Maintain quality of molded products.

Work Experience

Production manager – Plastic moulding dept
Since Feb 2008
Company Profile: The largest fast growing automobile sector company in manufacturing and services of products, Engaged manufacturing of injection moulded plastic components, assembly, printing and supplying to Exide Ind. Ltd , Pacoline Ind Pvt Ltd, etc
Job Profile:
Overall responsibility of production, Quality, PPC & Out sourcing Vendor development
Hands – on experience in every aspect of the above mentioned functions.
Focus on achieving production target, troble shooting & process optimization.
To conduct the trials of different types of moulds, raw material and master batches.
Coordination with all dept.
Tool room development for new modification.
TQM activities like kaizen and 5”S.and TS 16949.
Estimation and costing of all types of molding process
Implementation of systems for documentation .
Vendor Development &Out sourcing work for which various vendors had to be developed depending
Upon their technical capabilities.
To solve the workers problem and motivating the workers , operators and supervisors.
Store management for raw material, finished products, rejection material.

Achievements
The machines run with in optimum cycle time with maximum cavities.
Minimizing the breakdown time and increase machine efficiency.
Rejection PPM control internal as well as customer end .
Reduce the process setting time ,mould loading and unloading time.
Develop good supply chain for vendor parts.

Line Leader member Plastic dept.
Jan 2006 to Feb 2008
Company Profile: It is an ISO 9000 : 2000/TS 16949 OEM oriented company manufacturing plastic interiors and exterior components for passenger cars. Customers are Tata Motors Ltd, Fiat Motors India Ltd, Ford, Mahindra & Mahindra and General Motors
Job Profile: 
Responsible for production planning, raw material reconcilation, manpower planning, troubleshooting & process optimization .
Looked after new mould’s qualification & modification and also trails for new developments.
Implementation and routine documentation releted to ISO / TS 16949.
Achievements 
Maintain all machines cycle time with maximum cavity running.
Reduce down time by implementing preventive maintenance on regular intervals.
Doing SMED project, reduce  mould change over time from 75 minutes to 20 minutes.

Production Incharge – Injection Moulding Div
Jun 2003 to Dec 2006
Company Profile: It is an ISO 9000 : 2001 company working under Kaizen system. the company is extensively involved with manufacturing PVC and HDPE  pipes , fitting & valves Having ten injection moulding machine and system oriented raw material feeding system. Major customers are LG Electronic, National Panosonic, Haier Electronics, Whirlpool India Ltd, Verroc Ind. Ltd ,BSNL, VSNL, Videocon etc.
Job Profile: 
Execute production plan in shift.
Product change on the machine ,process setup, process troubleshooting .
Taking trails of new products ,molds and material .
Setting of standard parameters with good quality of products.
Optimize production to get max.quality product.
Manpower handling to meet targets.

Shift Engg.- Moulding Div.
April 2000 to May 2003
Company Name: OKAY Ind.Pvt Ltd 
Company Profile: Company engage in automotive components, appliances, electronics and  central railways business . major customers are Minda Ind Pvt Ltd, Tata Ficosa, Kenstar Home Appliences , Videocon Ind Pvt Ltd, Central Railways, National Panasonic , Jhondear Tractors ,etc. 
Job Profile: 
Maintaining production record , shift handling , manpower handling.
Process  troubleshooting , solving problems related to machine.
Setting standard parameter for good quality products.
Responsibility of handling manpower to achieve scheduled target.

Trainee Engg – Moulding dept.
Sep 1997 to Mar 2000  
Company Name: Dhariwal Electrical Pvt Ltd  
Company Profile: Involved with manufacturing polycarbonate, ABS  and nylon electrical  items series , assembly, printing, ultrasonic welding and packing activities, having eight injection moulding machine , tonnage 150 T – 200 T .
Job Profile: 
Manpower handling, shift handling 
Process troubleshooting, solving problems
New mould trials
Different types of raw material handling, pc, ABS, Nylon6, compounding.
Mould troubleshooting .
On line inspection ,quality reports and daily reporting 
5’s maintain in the shop floor.
Troubleshooting with injection moulding machine , mtc, hopper dryer , dehumidifier and chiller.  

Machines Handled 
Injection Molding :-  L&T DEMAG , DL,Ergotech series , engle , Asian plastic- super master ,Batten field ( 60 tons to 3200 tons ), Feromatic Milacron ( 60 tons to 850 tons ), Windsor machines , Toshiba all electric machine ( 150 tons to 300 tons ).

Material processed :- GPPS ,PPCP,HIPS,ABS ,PC ,COMPOUNDING ABS PC ,BLEND , PMMA ACRYLIC ,NYLON 
6,66,Nylon Glass field – 20% , 30 % ,poly amide and all base of masterbatched 

Areas Of Strength              
Production operation and quality control
Process Improvement
Sourcing / Vendor Development
People Management
Techno-commercial like costing of product, excise duty ,sale tax, minutes of meeting etc.
New Project handling trails and errors.

SYNOPSIS  
Mould maintance & development, multi cavity unscrewing moulds.
Monitor daily production of moulding &other post moulding operations.
Prepare monthly production plan.
Monitoring /follow up of shipment.
Reduction in wastage of rejection at all levels.
Co-ordination with logistics, store and Quality dept.
Man power planning &coordination .
Planning of raw material /packing material.
Optimum utilization of plant resources.
Enhance productivity of the plant.
To minimize downtime and rejection levels.
To plan and produce as per customer needs and ensure no stock out & no excess stock situation.
Labor control and to maintain discipline in the department .
Excellent communication &presentation skill.
Knowledge of ISO/TS 16949 and Kaizen systems

Future Goals

Growth