• Gender: Male
• Age: 51
• Designation: Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 29.4 Year(s)

Education

D.M.E (Mechanical) From R.N. Sheety Polytechnic College, Murdeshwar,in 1995 with 58.22%

H.S.C. From Science From M.E.S.College, Siddapur 
in 1992 with 72%

S.S.C. From GIBB High School, Kumata in 1991 with 68%

Skill Sets

Good Communication skills /Possess positive attitude
Eligible and lead for teamwork
Developing vendors , Supply chain and maintain statutory compliance
w.r.t. factory

IT SKILLS
Well versed with: MS Office, Internet Applications, and DTP

Work Experience

Plant Manager
Since Jun 2006
Company Profile: Leading manufacturer of plastic molded products
Job Profile:
Production Management
Formulating & executing production plan, daily & monthly production review as per target vs actual among team/management/client, stock checking, material reconciliation daily & monthly, rejection management and manpower schedules for smooth execution of projects at the shop floor within time & cost parameter.
Coordinating with quality/maintenance/supply chain departments including material department (purchase) for ensuring accomplishment of daily & monthly production targets.
Project Management
Planning, initiating and executing projects along time, cost and quality including technical and techno-commercial coordination with all clients and statutory compliance.
Executing process of project as per road map and communicating & negotiating with client, internal business partners, top management and with project core team
Quality Assurance & Control and Team Management
Developing quality control by monitoring incoming, in-process and final inspection of procedures, change event, records & ISO documentations as well as conducting regular audits for process compliance.
Defining quality Goal and targets on machine, team member, set up road map, carried out monthly quality review among team member, allocating resources for achieving them and ensuring compliance with non-conforming practices
Identifying & implementing strategies for building team effectiveness by promoting a spirit of cooperation amongst team members
Determining training needs of employees to enhance their operational efficiency leading to increased productivity
Erection & Commissioning:
Commissioning & erection as well as conducting tests & inspections to ensure operational effectiveness
Machine and Mould commissioning/mould validation/ moulds trails/mould correction.
Designing plant layout making drawing, approving them and carrying out inspection tests
Achievements:
Participated in the Quality circle (Q certificate) held in Goa & won a trophy for company.
Successfully decreased the operator fatigue and eliminated die temperature variation by providing air curtain air blower
Established the Hydraulic billet gripping system of Robot converted into pneumatic system
Played a key role in the preparation and installation of standby sol. valve for pneumatic bottom Ejection System
Successfully completed erection and commissioning ISBM m/c for pet process.
Successfully two colour printing carried out in single attempt.

Plant Manager - Puducherry
2003 to 2006
Company Name : Moreshwar Polymers

Project Manager - Calcutta and Noida 
2001 to 2003
Company Name : Western Can Pvt Ltd.

Production Manager Dharwad 
1997 to 2001
Company Name : Garden Polymers Pvt Ltd  

Supervisor
1995 to 1997
Company Name : Garden Plast, Mysore 

Trainings Attended: 
Vickers Hydraulic Training program held in Mumbai in 1998
Hydraulics and Pneumatics Level 3 from 2003-2004 
Total Productive Maintenance in 2012

Assignments in Mechanical Maintenance & Project Management preferably in the packaging and plastic process industries like Blow & Injection Moulding , ISBM Moulding (PET),Volumetric Filling(Rigid & Pouch),OTC CANS (Metal) and Printing Applications/ Production Operations/Quality Assurance & Control.

Profile Summary  
A competent professional with over 18 years of experience in: Project Management, Production Operations, Quality Assurance & Control Operations, Team & safety Management and maintenance.
Smooth, safe and efficient operations of the plant along with production of quality material.
Having strong technical skills and knowledge of Product Specification in Plastic Injection, Blow moulding, ISBM (PET), Volumetric filling, Metal Cans, Semi & Auto screen printing and mould correction can resolve machinery Maintenance issues on daily basis.
Optimum utilization of plant capacity and operational efficiency at the Plant.
To lead different teams working in various departments.
Liaison with 3rd party and customer for stage & final inspection.
Optimum Utilization of man, machines & Material. & Inventory management.
Resolving commercial and technical problem as they arise.
Set and monitor the performance of the plant against Goal, Target & legal compliances, inventory, quality & cost control.
Planning & executing production operations as per the set guidelines, managing the workmen for achieving the production targets.
Preparing Standard Operating Procedures, manuals & work instructions for production.
Implementing stringent systems and quality plans to ensure high quality standards at all the stages of production.
Implement stringent system in the Maintenance Dept. for overall Maintenance of the entire plant.
Setting up plant from green field stage viz. lay out planning, ensuring erection and installation of plant and machineries, availability of jigs, fixtures, tools, dies etc to commence commercial production as per plan.
Framing manufacturing process excellence guidelines & critical parameters for quality assurance, communicating visual instruction for machine set up/tool setting/safety parameters/skill matrix etc, and designing productivity measurement check sheet to ensure maximum utilization of installed capacity.
Coordinating with Engineering, Quality, Purchase, Planning, Stores, and Maintenance Dept. for smooth functioning and daily work management of plant operations, administering commercial, legal and administrative activities of plant and ensuring statutory compliance of all formalities required as per labour laws.
Consulting with Senior management for plant performance analysis
Suggesting Senior management to strategize scaling up and performance of Plant operations and cost of production
Updating the records of Machine History Cards, Equipment Ensuring compliance to the Health
Parameters & conducting Break down Analysis, OEE &   functioning as a Team Leader in '5S' system, TPM AND SIX SIGMA 

Future Goals

Seeking for environment which is intellectually stimulating, values merit and provides a platform to perform, learn and grow and that will yield the twin benefits of the job satisfaction and a steady-paced professional growth