Ref. No. : CA - 20971 - (Production Planning - Plastic Products and Processing – with 28.4 years in Plastic Industry)

Education

Diploma in Plastic Engineering (Sandwich) From Directorate of Technical Education in 1996

Work Experience

Production Manager 
Since Nov 2009
Company Profile: Manufacturers Of Plastic Products like Printed & non-printed shopping bags, Garbage bags, PE table covers, Disposable Gloves, Polystyrene cups & containers, PET wide mouth containers & bottles, PET Preforms for Water, PP food Packing Products, Trays,
Closure/Caps, HD & LD Sheets/Rolls In Bahrain.

Plant Manager 
June 2009 to Nov 2009
Company Profile: Plastic (injection moulding) manufacturing industry, producing insulated products and domestic household plasticware in Africa

Production Head 
June 2005 to May 2009
Company Name : Qualiplast Ltd, West Africa

Assistant Manager (Production) 
July 2003 to May 2005
Company Name: Arham Plastics Limited

Production Engineer 
June 1996 to July 2003
Company Name: Bright Brothers

Job Profile:
Job Responsibilities:
Overall plant in-charge
Production and raw material planning
Minimizing wastages in the operation whereby improving profitability of the business
Suggesting management for right capital investment
Control on spares procurement and usage
Responsible for preparing annual production budgets and responsible for 
achieving set targets
Empowering human resource by proper training and performance 
Appraisal
Recruitment of various personnel in operations
New mould and material trials
Mould and machine preventive maintenance
Material consumption control
Manpower control 
QS system follow up
Improving production efficiency
Improving capacity utilization of the plant
CFT member for continual improvements projects
New machine erection ( have experience in the erection of injection molding machines up to 1300 tons and blow molding machines up to 80 ltrs )

Machinery Handled 
Injection Moulding Machines
Engel (Germany) From 30 Tons To 1000 Tons
Toshiba (Japan) From 550 Tons To 1300 Tons
Mitsubishi (Japan) From 650 Tons To 1300 Tons
Ubemax (Japan) 1300 Tons
Mafatlal Niigata 350 Tons
L & T Demag (India) 250 Tons
Dgp Windsor (India) 400 Tons To 2200 Tons
Italtech (Italy) 130 Tons To 550 Tons
Jon Wai 850 Tons

Blow Moulding Machines
Tongda  Machineries (China) 50 Ltr And 80 Ltr
Central Machineries And Plastics Limited (India) From 500 Ml To 30000 Ml
Bekum (Germany) From 500 Ml To 5000 Ml

Blown Film Extrusion Machines
Dolci – Europe, Up To 3 Meter Sheet Capacity 
Lungmeng – Taiwan Queens – Taiwan
Kolsite – India
Uniplas – Japan

Flexogrphic Printing Machines
Maf, Europe 
Valmet, Europe
Plastimac, Europe
QueenS, Taiwan

Bag Making Machines
Hemingston, Taiwan
Queens, Taiwan
Lungmeng, Taiwan
Plastimac, Italy
Mamata, India

Thermoforming Machines
Meaf, Europe

PET Bottle Blowing Machines
Automa, Europe – Injection Blow Moulding
Printlink, India – Semi Automatic Strech Blow

Paper Napkin Machines
Hobema, Europe
Ocean Paper Products

Paper Core Tube Machine

Materials  Handled
PP (HOMO, COPO AND Filled, CaCO3 and Glass fibres), PE (LDPE, HDPE), PC, GPPS, PMMA, ABS, HIPS, Nylon 66 (Glass filled), PVC & SAN, LDPE, HDPE Film, LLDPE
(General purpose and Heavy Duty )

Moulds Handled:
Two plate mould
Three plate mould
Moulds with side core actuation systems
Hot runner moulds
Moulds with shut off valves for hot runner
Multi cavity and family mould

Products Range:
Industrial Crates
Bottling Crates For Guinness Ghana Ltd.Brewery, Accra Brewery And Coca Cola Bottling Company, Ghana, Pepsi (India).
Home appliance products for Whirlpool of India Limited and BPL Home appliances like Agitator, tub, control panel and lids.
Air condition products for Panasonic like Grilles, Air Filters.
Computer Peripherals Products Like Cabinet, Front Cover And Key Board. For Hcl, Wipro.
Printer Components Like Key Board, Case Upper And Lower And Printer Assembly Parts For Tvs Electronics. 
Oil Containers And Gallons For Indian Oil Corporation, HPC, IBP, Veedol, Total Ghana, Goil Ghana, Shell Ghana, Lever Brothers – Ghana.
Automotive components like door trims, bumpers, wheel guard, radiator fan and shroud, head lamp Housing And Reflectors And Interior Products For Hyundai Motors India, Ford India Limited, Borgwarner Cooling Systems, Toyota India, Maruti Suzuki India & Fiat India.
House hold products for domestic use.
Flexible packaging products shopping bags, printed LD and HD bags, shrink wrap, garbage bags on rolls, table covers, sheets, etc.
Paper products like Napkins and Paper Core Tubes.
PET bottle
Thermoformed disposable cups and trays.

Self Motivated Commitments To Profession:
Fast mould changeover using Time motion studies.
Improve productivity by reducing cycle time.
Ensure optimum material consumption by running products at lower specification limits.
Standardize process parameters for improved process capability.
Maintain machine and mould fit for intended use always.
Reduction of wastage of material on purging.
Improving customer satisfaction by timely supply of quality products.
Task force member in corrective action team
Preventive maintenance of machines.
Power Q tally.
Performing 8 D analysis in problem solving.

Milestone Achievement:
Team member in implementing Business Process Reengineering
Team member in Mexico Agitator Project of 76 K by Whirlpool OF India and got award for the achievement of 76 K in 2003
Business trip to Taiwan for trialing Pepsi Crate Mould and successful completion of new mould project in 2004

Professional Training Undergone
Undergone training in Ordinance factory (Ministry of Defence, India), Trichy, India  
Training in machining operations like Turning, Milling and Surface grinding
Working in ORION ERP environment (Production, Stores and Sales modules)

Future Goals

Growth

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