• Gender: Male
• Age: 56
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Current Gross Salary: INR  640000 /Annum
• Expected Gross Salary: INR  760000 /Annum
• Preferred Country: India, UAE
• Notice Period: 30  Days
• Work Experience: 33.3 Year(s)

Education

B.E. In Printing Technology From Anna University Chennai - First Class
Project work undertaken: Microprocessor based automatic viscosity control of liquid inks.

Skill Sets

Production Management, Quality Management, Materials Management and Resource Management in Printing Industries.
A strategic planner with expertise in setting up plant operations, managing production activities, streamlining processes & enhancing productivity.
Expertise in solving quality problems & maintaining high quality of products and developing excel based tools for production / waste analysis.
Possess excellent analytical, troubleshooting and team building skills with proven ability in driving numerous quality enhancement, process improvement and cost savings initiatives during the career span.
Production Planning & Control
Monitoring complete printing operations with a view to ensure accomplishment of production targets within the time and cost parameters.

Work Experience

Factory Manager
Since Oct. 2005
Company Profile : Indian and US based company to manufacture specialty shopping bags like multi color draw string bags, trifold handle bags, square bottom / box bottom bags for exporting to USA.
Job Profile:
Was instrumental in choosing the right kind of machinery and equipments and their customized configuration which later proved that the project is a well conceived one that helped realize the products in the most reliable and cost effective way with minimal waste. This enabled the company to compete in the US market.
Independently managing Factory Operations from planning , production, maintenance, scheduling, shipment, recruitment etc.,
Responsible for Cost estimation , reduction and Container stuffing estimation, optimizing Carton size for cost effective container stuffing.
Responsible for post production analysis for continual improvement for wastage reduction.
Coordinating with US sales and production staff in technical areas.
Machinery-Indigenous converting machinery –A 10 colour Roto Gravure machine capable of back to back printing on tubular films and a jumbo rewinder from Kohli with auto tension and register control , Slitter Rewinder Three extruders from Kolsite, Two high end bag maker from Mamata with several attachments such as die cut handle punch, lip seal, round punch for draw string .
Designed & developed Draw String/Rope cutting and sealing machines that helped the firm bag big volume orders from NIKE, GYMBOREE, BEAUTY BRAND & TORRID.
Designed and developed cross sealing formers –impulse sealing type-that helped the firm get the orders for square/ Box bottom bags from Torrid & Citarella.
Coordinated with fabricators for the development of trifold strip handle making machines and trifold handle fixing machines that helped the firm execute large orders from Digicel.
Preventive Maintenance.
Maximized profit by developing standards for down gauging of poly film within the acceptable tolerance and monitor them.
Responsible for Product realization right from Layout, Cylinder Processing, Production Sample approval, execution of Orders and shipment.

Production Manager : From June 1999 to Sept. 2005
Production Executive : From June 1997 to June 1999
Victory Laminations Ltd., Chennai
Job Profile:
Independently managed Factory Operation
Purchase Coordination
Marketing Coordination
Cost Estimation.
Machinery-Expert range of converting machinery with DGC auto register control, XL pouch making machine.
Created systems for Post Production Analysis and corrective measures for improvement in a continual manner.
Also Worked as Management Representative for implementing robust Quality Management System for accreditation of ISO 9001:2000 certification.
Produced wide range of laminates including Aluminum Foil based laminates. Clients include Britannia, Monsanto etc.,
Ensured profitability of the company in spite of concise order book by cost cutting measures in converting.

Production Planning/ Technical Services Executive : April 1996 to May 1997
Production Supervisor : From April 1995 to April 1996
Canbay Poly films Ltd., New Mangalore
Production Planning, Production target achievement
Coordinating with Marketing and Sales Administration
Exposure to operations of High Vaccum Metallising Galileo VaccumTec. Italy.
Machinery-Kohli Range of converting Machinery.

Superintendent
From July 1994 to Mar.1995
Senior Technical Officer
From August 1993 to June 1994
Paharpur Industries Ltd., Sahibabad, UP
Quality Assurance Dept.
On line Quality Control of Products like co extruded films, Laminated films and pouches including specialty pouches such as stand up pouches for lube oils
Prepared specification sheets for raw materials such as ink, Adhesive and masterbatch towards the accreditation of ISO 9002 Certification
Gained Experience in analyzing the structure of laminates used for packing of different products.
Undertook an assignment to create a Data Base using the CALIBRI software of GRETAG SPM 100-II Spectrophotometer

Production-In-Charge
From August 1991 to July 1993
Lakshmi Packaging Pvt. Ltd., Hosur
Production Department:
Independently Managed a shift, achieved Production targets.
Gained exposure to and thorough Knowledge of modern equipments such as Viscomex, Grey Mills automatic ink viscosity controllers and Eltromat DGC-600 automatic registration controller.
Machinery-Wind Moller-Hochest 3 layer co extruder Expert range of converting machinery Thimonaire-Standi Pouch making Machines.

Future Goals

To grow with a professional, reputed flexible printing and packaging company in managerial hierarchy.