• Gender: Male
• Age: 48
• Designation: Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  500000 /Annum
• Preferred Country: India
• Preferred Location: Ludhiana
• Work Experience: 21.2 Year(s)

Education

Diploma in Plastic Technology from Punjab State-Board of Technical Education & Inds.Training, Chandigarh in 1995 to 1998

Skill Sets

IT Skill: MS-Word, Excel, Power Point, ERP Pakage (SDNET), Internet

Work Experience

Production Manager
Since 2007
Company Profile: Making of Kitchen Appliances & Stationery Items.
Job Profile:
To look after the Injection Moulding Plant Independently
Raw Material Planning to Dispatch.

Assistant Manager
June 2000 to Dec.2007.
Company Profile: Making of Telephone Plastic Parts

Shift Engineer and Production Officer
June 1998 to May 2000
Bharat Box Factory
Company Profile: Making Injection & Blow Moulding Products
Job Profile:
Take care of Day To Day Production & Quality Of Plastic Parts.
To handle a work force of 100 operators who operate Plastic Injection Moulding Machines of L & T, Windsor & Arburg, Cincinati Milcron.
To minimize the rejection of plastic parts.
Working for efficiency, utilization and Raw Material Reconciliation, Inventory Control, Defect Analysis, Trouble shooting.
Quality Control activities such as Incoming Quality Control, In process Quality Control, Final Quality Control, Material Evaluation, Mould evaluation, Vendor Development, Vendor audit & rating,give technical assistance to the vendoe. Dealing with CIPET regarding testing of material, Process Capability Analysis(Cpk).
Calculation of in-house plastic capacity & planning of outsourcing of Plastic Parts if required.
Implementation of ISO 9001:2000.
To do the planning of 18 Injection Moulding Machines as per the Production Plan, Man Minutes Study and Mould Change Over Time.
To check the 5S, TQM, Safety and New Product Development.
To give the Monthly Requirement of Raw Material to Material Department.
To make the MIS (Management Information System) Data
Plan and manage the Monthly Employee Communication Forum. Listen the grievances and suggestions made by the technicians, workers and machine operators.
Prizes were given for best suggestions after successful implementation on the suggestion.
Making Internal Audit in different departments as an Internal Auditor.
To look after the Preventive as well as breakdown maintenance of Mould & Machine.
To look after the screen printing.

Job Knowledge:
Knowledge Regarding Various Engineering / Commodity Plastic and their Properties such as ABS, SAN, Nylon, PTFE, Polypropylene (PE / PP), PC, PS, HIPS, PMMA etc.
Production Planning and Control, Handling of Man, M/C & Material, Conversion efficiency and Material Reconciliation, Inventory Control, Defect Analysis, Trouble shooting.
Quality Control Activities such as Incoming Quality Control, In process Quality Control, Final Quality Control, Material evaluation, Vendor development knowledge on ISO document works such as Making Systems & Procedures, work instructions, work standards.
Handling of CNC Molding Machine and critical moulds.
Injection, Extrusion, Compression, Rotational & Blow Molding Process.

Training Exposure:
Training program on Quality Circle.
Attended the seminar at M/s ESCORTS LTD, on waste management.
Attended the seminar on different Quality Tools.
Attended the Training Program on target setting & Quality Focus at CII, Chandigarh.
Attended the training program on Inter Personal Skills.
Attended the Training program on Internal Quality System Audit.
Training going on Six Sigma.

Achievements:
Productivity of plastic parts was increased from 150 Sets to 178 sets within a time span of 3 months.
Cycle time of the machine was reduced by 15%.
Reduction of post molding operation by 1.5%
Reduced the man power requirement from 100 operators to 80 operators by effectively using the man power.
Re-granulated rejection was controlled from 10 tons to 1 ton by re-using the re-granulation effectively.
Implemented 5 S effectively.

Future Goals

To be a Continuous Learner and Lead the Company on the Road of Success.