• Gender: Male
• Age: 46
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Preferred Location: NOIDA
• Work Experience: 19.2 Year(s)

Education

Post Graduate Diploma in Plastics Processing and Testing from CIPET, Amritsar with Aggregate 82%.
B Sc from Delhi University, Dyal Singh College in 2000.
12th from U.P Board, with Aggregate 65% in 1997.
10th, from U.P Board, with Aggregate 62.2% in 1995.

Skill Sets

Computer Expertise:
MS Office Word, Excel, Power Point, Internet and SAP.

Work Experience

Asst. Manager- Production
Since Aug 2010
Company Profile: Manufacturer of plastic products, precision engineering component and ballistic protection. Major customers are Tata Marcopolo, Tata Motors, LG, GE, Subros and Govt. of India. Provides plastic processing solutions; includes thermoforming, sheet extrusion, injection moulding, material handling systems, security systems, etc
Job Profile:
Looking after Plastic component and Assembly Division of company with four Sup And 60 Associates.
Hands on working on Sheet Extrusion Line Single, Double and triple layer for PC UV and Non UV, ABS, FR, Embossed/ Plain, HIPS, PP, HDPE customized sheet.
Hands on working on PC pipe Extrusion Line for PC Material.
Hands on working on Injection Molding/Compression molding M/c for different plastic parts.
Responsible to meet daily Dispatch of Thermoformed Cutting, Punching, trimming and packing) part for LG and Tata Marcopolo, Ace, Magic
Completely responsible for BOP material and sub assembly part availability at line for different assembly process for Body Protection shield PC, Lathi, Helmet FRP and BP etc.
Responsible for PPC through SAP which covers Prod Ord.
Generation ,GR, Confirmation, RM and BOP Indenting, BOM generation ,New Code opening, Material reconciliation, inventory and WIP control etc.
Responsible for training of staff and associates like Kaizen, 5S, suggestion, ISO, Poka Yoke.
Working knowledge about Water Jet cutting CNC, CNC Router M/c for cutting and Drilling, trimming plastic parts.

Asst. Manager- Production Planning and Control
Nov 2009 to Aug 2010
Company Profile: Leading manufacture of high quality automotive sealing system and exterior product. Manufacturer of Extruded and Molded component for two wheelers, four wheelers,
Four Extrusion Line with continuous vulcanization for rubber part, One Extrusion of Davis- Standard for various PVC & Other polymer parts, Ten Injection Molding M/c from” Desma” and various compression and Transfermolding M/c All the plants are Major customers are Maruti, Honda, Mantaline USA, TRW USA, Bajaj, M&M etc.
Job Profile:
Looking After Total shop floor activity
Carrying out of Production activity as per Production Plan & Maintaining as according to customer Requirement
Hands on working on Rubber Extrusion Line for different sponge and dense automotive profiles.
Allocation Of responsibility/Jobs of all the Engg/Supervisors
Manpower allocation in post operations like Post curing, joint Mounding through transfer/compression Molding M/c, Trimming, Drilling Cutting, Clipping, tapping, Primer application, Reworking, and Packing etc
To help supervisor/Engg in Troubleshooting in process problem and controlling Manpower
Responsible for new product Development and stabilization coordination with D&D
Taking care of all Internal and External Customer process audits and visits
Responsible for timely delivery of Daily Customer DI/DS items
Analysis of customer complaints and rectification as per ECN
Completely responsible for quality issues, 5’s, Kaizen, Suggestion

Asst Manager- QA
Nov 2007 to Nov 2009
Company Profile: Metzeler Automotive Profiles India Pvt Ltd., Manufacturer of EPDM Synthetic rubber weather Strips Glass run channels, waist belts & all types Of embedded Profile Extrusion & Transfer Molding, Injection Molding for sealing system Of Automotive Vehicles.
Job Profile:
Completely responsible for Customer complaints at Maruti end.
New component development trials and its approval.
Responsible for vender Improvement plan preparation.
Responsible for Internal/Customer rejection/Defect PPM and its analysis.
Countermeasure report preparation QPCR/ A-3.
Responsible for One KAIZEN/ Poka Yoke implementation per month.
Responsible for Shift Engineers output and work allocation.
Responsible for CAPA.
Good knowledge of Testing & Inspection of Rubber/Plastics components.
Ensure the In process & Final Inspections of all parts.
Warranty Analysis.
Training of inspector operator/ Associates when ever required regarding. consistent quality and house keeping, 5’S and kaizen ,Poka Yoke etc..
SOP/ Work instruction/ QA alerts/ MIS-P/ Test Report/Process stander preparation and up gradation.

Asst Engineer- Production
Aug 2003 to Oct 2007
Company Profile: Motherson Sumi System Ltd., leading manufacturer of automotive integrated wire harness auxiliary parts wire, corrugated tube, PVC tube, PVC Compound Molded parts.
Job Profile:
Responsible for right chemical/ Additives weighing for different PVC compound.
Responsible for trouble shooting of complete twin screw compounding line/Mixing process
Trouble Shooting of Extrusion PLC Controlled M/c’s
Analysis of rejection rework, productivity and take appropriate counter measures whenever required, Bins and stand for smooth flow of material handling preservation and storage during process.
Motivating the Operators and imparting multi skilled training for creating awareness maintaining 5S,safety standards on shop floor and implementing KAIZEN and TS system (16949)
Working knowledge of E-biz ERP System- Production Monitoring system.
Training Attended:
Awareness of ISO/TS 16949:2002
Awareness of ISO 14001:2004
Awareness OHSAS 18001
Value Addition Activities: Involved in Kaizen, working for upkeep and implementation of 5S,3G,4M+E for the improvement in working area, Having knowledge of Quality control tools, Familiar with APQP, PPAP ,FMEA, Control Plan, A3, VA/ VE, POKA YOKE concept, TPS, and Low cost Automation.

Future Goals

To become a Manager.