• Gender: Male
• Age: 48
• Designation: Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  1330000 /Annum
• Notice Period: 30  Days
• Work Experience: 24.1 Year(s)

Education

Diploma in Plastic Technology From Punjab State-Board in 1998

12th From PSEB, Mohali

Skill Sets

MS-WORD, EXCEL, POWER POINT, ERP,  PAKAGE (SDNet),INTERNET , BAAN CELL

Work Experience

Production Manager
Since Dec 2010
Company Profile: Manufacturer of Injection Moulding, Refrigerator & Washing Machine

General Manager
Jun 2008 to Dec 2010
Company Profile: Manufacturer of  Kitchen appliances & stationery items.

Senior Executive
Jun 2000 to May 2008
Company Name: Bharti Teletech Ltd
Company Profile: Making of Telephone plastic parts.

Shift Engineer
Jun 1998 to May 2000
Company NAme: Bharat Box Factory
Company Profile: Making injection & blow moulding products

Work Profile:
Prepare the complete production plan & calculate the capacity as per the forecast released by the marketing department.
Calculate the material requirement to meet such target & the same given to purchage department.
Prepare the weekly plan as per the requirement of the market. Daily 
Review the plan if any changes required or any urgent requirement is there.
Take care of day to day production & quality  of plastic parts.
To handle a work force of 100 operators who operate Plastic Injection Moulding Machines of L&T, Windsor & Arburg, Cincinati Milcron, Niggata Mafatlal, Hawachin (Ranging from 180 ton to 2200 ton)
To minimize the rejection of plastic parts.
Working for  efficiency, utilization and raw material reconciliation, Inventory Control, Defect Analysis, Trouble shooting.  
Quality Control activities such as Incoming Quality Control, In process Quality Control, Final Quality Control, Material Evaluation, Mould evaluation, Vendor Development, Vendor audit & rating,give technical assistance to the vendoe. Dealing with CIPET regarding testing of material, Process Capability Analysis (Cpk).
Calculation of in-house plastic capacity & planning of outsourcing of Plastic Parts if required.
Worked for IMS (Integrated Management System) I,e ISO /EMS/OHSAS(Quality/Environment & Safety)
To do the planning of  Injection Moulding Machines as per the production plan, man minutes study and mould change over time.
To check the 5S, TQM, Safety and new product development.
To give the monthly requirement of raw material to Material Department.                              
To make the MIS (Management Information System) Data 
Making Internal Audit in different departments as an Internal Auditor .
To look after the Preventive as well as breakdown maintenance of Mould & Machine.
To look after the screen printing.
Dealing with the customer for there requirement related to production ,quality,development,etc.
Also look after the businees development function to develop new customer.
Calculation of Costing of  products. Finalisation of the same with customer.
Arrange all the raw material as well as packing material.
CII Cluster participation & implementation
TPM implementation through CII 
Hot plate welding and Ultra-Sonic welding process

Achievements:
Productivity of plastic parts was increased from 150 Sets to 178 sets within a time span of 3 months.
Cycle time of the machine was reduced by 10%.
Reduction of  post molding operation by 1.5%
Reduced the man power requirement from 100 operators to 80 operators by effectively using the man power.
Re-granulated rejection was controlled from 10 tons to 1 ton by re-using  the re-granulation effectively.
Implemented 5 S effectively.
Awarded by “Appreciation Award (2003)” for best performance in the Department.
Runner percentage reduced from 12% to 9% through mould modification.
Mould changeover time reduced from 110 minutes to 40 minutes.
Awarded by “Appreciation Award (2005)” for best performance in the Department.
Received the “Best TCA   Award” for the year 2005-06.
Received the “Best Suggestion Award” for the year 2006-07.
Received “Hamare Sitare Award” for 1st Qtr.for the year 2007-08.
Received the “2nd Best Suggestion Award “or the year 2007-08.
Received performance award in the year 2009 to achieve best eff. & material utilization.
Received best performance in Environment contribution.
Cost saving of 40 lac by process optimization at supplier end

Job Knowledge:
Knowledge regarding various Engineering/commodity plastic and their properties such as ABS,  SAN, Nylon, PTFE, Polypropylene (PE/PP), PC, PS, HIPS,   PMMA etc.  Production Planning and Control, Handling of man,  m/c & material, Conversion efficiency and material reconciliation,  Inventory Control, Defect Analysis,  Trouble shooting. Quality Control activities such as Incoming Quality Control, In process Quality Control,  Final Quality Control,   Material evaluation, Vendor development knowledge on ISO document works such as making systems & procedures, work instructions, work standards. Handling of CNC Molding Machine and critical moulds. Injection, Extrusion, Compression,  Rotational & Blow molding  process.

Training Expousre:
Training  programme on Quality Circle.
Attended the seminar at  M/s ESCORTS LTD, on waste management.
Attended the seminar  on different  Quality Tools.
Attended the Training Programme on target setting & Quality Focus at CII, Chandigarh.
Attended the training programme  on Inter Personal Skills.
Attended the Training programme on Internal Quality System Audit.
Attended the Training  on Six Sigma.

Future Goals

To be a continuous learner and lead the company on the road of success.