• Gender: Male
• Age: 47
• Designation: Unit Head
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Work Experience: 32.5 Year(s)

Education

B-TECH - PLASTICS TECHNOLOGY from Harcourt Butler Technological Institute (HBTI) Kanpur in year 2001

Skill Sets

MS Office, Computer Applications, Internet.
ERP System: 10Yrs experience in RAMCO ERP R/3 system.
SAP- PP Module certification course.

Work Experience

Unit Head
Since Jan-2022 to Till Date
Company profile - second largest manufacturer of drums, especially Bulk Packaging.

Job profile -
Manpower & Machinery competent in managing day-to-day operations to achieve operational excellence across entire unit.
Handled the EBM & production of H.D.P.E bottles and jerry cans, 100 ml to Ltrs to 5 Liters for packing Lubricants, Edible Oil, Agro Chemical etc...
Established manufacturing quality standards (SOPs), methods, facilities policies, and procedures o n the shop floor.
Handled the machines i.e Lingma , Sozhou, CMP etc

Manager -Production
Since March 2016 to 14th Dec-2021.
Company Profile : Manufactures a wide range of packaging products which includes crowns, plastic closures, ROPP caps, aluminum collapsible tubes; twist off caps, high-end performs and metal printing. Meeting packaging requirements of Pharma, liquor, cosmetic and beverage industry.

Job Profile :
Handled mass production of plastics caps &closures by SACMI CCM & PMV machines.
Optimized OEE through process analysis, cycle time reduction and quality improvement
Planning of machines loading, manpower and product dispatch as per plan.
Preparing a yearly budget planning for consumables, spare parts and stationary item.
Large scale of Processing & testing of HDPE, PP, Liner polymer setup with all types of accessories.
Preparing a yearly budget planning for consumables, spare parts and stationary item.
Annual Road Map Plan for production Ramp up, yield, OEE and CRDD for the all product category as per derived market plan.
Monthly Planning of preventive and conditional maintenance of the machines.
Preparing corrective action reports for customer, External audit and ISO audits.
Established manufacturing quality standards (SOPs), methods, facilities policies, and procedures on the shop floor.
Evaluating and implementing continuous improvement to minimize waste and reduce cost by using lean tools and Kaizen.

Manager -Production
July 2002 to Feb 2016
Moser Baer (I) Ltd, Greater Noida
Job Role:
Handled Injection molding production on JSW-120T & 280T (Electric Servo Drive), SUMITOMO-250T, 350T (Hydraulic) & 250 T (Electric Servo Drive) FANUC-250T machines.
Optimized OEE through process analysis, cycle time reduction and quality improvement
Large scale of Processing & testing of PC,GF-PC,PC+ABS alloy, ABS, Nylon66-30% GF & Graphite filled, PMMA, POM, PBT, XYRON, GPPS, HIPS, PPCP & PPHP by utilizing (64) injection molding machines setup with all types of accessories.

Engineer-Production
July 2001 to July 2002.
Company name : Time Techno Plast
Job Role:
Handled production of H.D.P.E bottles and jerry cans, DRUMS from 1Ltrs to 250 Liters for packing Lubricants, Edible Oil, Milk, fruit Juice &chemicals etc.
Responsible for the functioning of the packaging development laboratory having various packaging material testing equipments like Drum Compression Tester, Top Load Tester, UTM, Bursting Strength Tester, Friction Tester, Induction, Band, Leak Tester, etc.

Core Competencies
Leadership
Planning and Organizing
Adaptability
Teamwork
Reliability
Decision Making
Problem Solving
Quality Management System

Professional Summary
A competent professional with 20years of cross-cultural experience in Injection Molding & Extrusion Blow Molding, SACMI CCM & Lining machines.
Exposures packaging product which includes Exposure to FSSC- 22000 ISO, OHSAS 18001,
TPM, Kaizen, 5S, Six Sigma, and SPC activities.
Machines selection, Installation, Commissioning and production start up with JSW make high speed close loop injection molding & SACMI CCM machines.
Handled the production on CCM for caps and closures for Food beverages packaging industries.
Handled production of Injection molded Plastic parts for USB pen drives, Solar Lanterns, LED Lightings, Solar Connectors & packaging of Electronics & Optical media disk.
Extrusion of reprocess plastic material, Raw Material Sourcing & Reuse.
Hands on experience in electric injection molding machines, in-depth knowledge of precision moulds, knowledge on hot runner system, take out robots, mould accessories etc.