• Gender: Male
• Age: 45
• Designation: Manager
• Highest Education Level: Diploma
• Preferred Country: India
• Work Experience: 25 Year(s)

Education

DECE (Diploma in electronics communication engineering) completed from IASE University

Skill Sets

Good exposure in molding of various plastics.
Troubleshooting in plastics processing defects.
Good exposure in class 8 clean room and handling clear components
Implementing the value engineering methods to reduce cost and improve the productivity at Shop floor activities
Reducing non-valued activities.
Good exposure in handling hot runner mould with valve gating system.
Better man management & efficient planning
Meet the customer requirements on time
Trained in process optimization and process settings in Paulson

Work Experience

Deputy Manager Operations
Since Dec 20 to till now
Company profile- one of the fast growing Plastic Injection Moulding company in South India, catering to the White Goods and Automobile

Asst Manager – Production 
Since Feb 2014 to Nov 20.
Company Profile: Manufacturer of plastic components in the automotive and the non-automotive industry.

Job Profile:
To ensure 100% on-time dispatch of finished goods to customers
Capacity Improvement and utilization.
To ensure on time capacity planning is done as per customer requirement
To ensure on time release of monthly and daily production schedules in synchronization with     customer delivery requirement.
To coordinate with all concerned departments for smooth production as per schedule
To ensure improvement plan for the cell is met as per schedule and take initiative for improvement.
To ensure upkeep of quality system documentation.
Knowledge of planning principles to achieve work goals.
Leadership qualities Extensive knowledge of
inventory management.
Good communication & inter-personal skills. Lead and provide input to new product programs, as requested by each program, for the injection molding and plastic welding technology
Work with R&D to create manufacturing solutions for new products and work with simulations to optimize the design for injection molding and plastic joining technologies
Lead all projects plastics joining technologies such as ultrasonic welding, spin welding, laser welding and hot plate welding 
Analyse mold flow, part adviser analysis, finite element analysis, and stress/fatigue analysis on plastics & the compatibility of polymers and adopt emulsion polymerization, techniques for encapsulation of actives
Develop specifications for manufacturing solutions for area of responsibility injection molding and plastic welding

To assist plant operation in root cause problem solving for process, equipment or quality issues in injection molding and plastic welding
Responsible standardization injection molding and welding process through the development of knowledge management documentation for either equipment or processes in the area of responsibility 
Lead or support trails of new products injection molding and plastic welding 
To audit equipment builds to ensure compliance with standards. conduct supplier development meetings as required to improve the reliability of equipment plus the investigation of new technology that can improve process. 
Ensure a common approach to solving machinery and or process problems, through the development of Best practices. The knowledge learned is to be documented and shared across the plants.
Support the validation of all new products into production by running DOEs, Process Capability Studies, Gauge R & R, gate Seal - off and material viscosity studies 
Analyse manufacturing data and suggest improvements
Develop standards for mold design
assist with continuous improvement events as required such as team feasibility 
Provide area expertise in the area of injection molding process and develop training modules and hold training class.

Materials handled:
All types of Engineering Plastics (PMMA, PC, Polyamides, POM, and PBT.)
All types of Commodity Plastics (like PP, GPPS, PE, SAN and ABS.)
All types of Specialty Plastics like (PPS, PSU, ABS+PC and ASA.)

Injection Moulding Machines Exposure:
Windsor 450 tons  and Peripherals 
L&T-Demag & Engel 350,1500 tons
Ferromagnetic Milacron (Magna) 660, 350, 150, 80, 88 tons, 1500 tons.
Jet Master 468, 440, 268, 170, 128, 80tons.
LK 2000, 1400, 1300, 910, 850

Senior Process Engineer – Production 
Rosti technical plastics India private limited
Apr 2009 to Jan 2014
Company Profile: Manufacturer Of Precision Injection Molded Products.
Job Profile:
New mould try outs and process optimization
process capability for new tools.  
Interaction with customer and supplier during product development.
New tool Functions and process validation.
New product development activities (process flow, line set up, and cycle time study).
Troubleshooting in plastic processing defects. 
Production and service supports in assembly line and customer line issues.
Lead customer complaint and develop CAPA and drive incremental product improvement programs.
Daily monitoring & tracking of the departmental objectives such as rejection analysis change over trend, Productivity etc.

Production In-Charge - Production 
Nov 2007 to Apr 2009
Company Name: H.B.L Power Systems

Moulding Line Supervisor – Production 
Mar 2000 to Nov 2007
Company Name: Dart Manufacturing India Pvt Ltd

Professional Trainings:
Plastic Conversation Technology (CIPET –Hyderabad)
Undergone Training from OEM (SMC) regarding Pneumatic
Undergone training regarding PPE (Personal Protective Equipment) from Usha Fire Services, Hyderabad.
Under gone several technical training in Tupperware(DART) on Equipment handling, product handling, and safety features of the equipment and utilization. These training are conducted by Tupperware Korea (Asia pacific head office) and team of technical people from Tupperware Korea and Japan.

Professional Abilities: 
Good exposure in molding of various plastics.
Troubleshooting in plastics processing defects.
Good exposure in class 8 clean room and handling clear components
Implementing the value engineering methods to reduce cost and improve the productivity at Shop floor activities
Reducing non-valued activities.
Good exposure in handling hot runner mould with valve gating system.
Better man management & efficient planning
Meet the customer requirements on time
Trained in process optimization and process settings in Paulson.

Professional Trainings:
Plastic Conversion Technology (CIPET – Hyderabad)
Undergone Training from OEM (SMC) regarding Pneumatics
Undergone training regarding PPE (Personal Protective Equipment) from Usha Fire Services, Hyderabad.
Under gone several technical training in Tupperware(DART) on Equipment handling, product handling, and safety features of the equipment and utilization. These training are conducted by Tupperware Korea (Asia pacific head office) and team of technical people from Tupperware Korea and Japan.