Ref. No. : CA - 12219 - (Production - Moulding – with 24.4 years in Plastic Industry)

Education

MBA in Marketing Management from IASE, Deemed University in 2011
Post Graduate Diploma in Packaging technology from Indian Institute Packaging, IIP, Mumbai in 2011
Post Graduate Diploma in Plastics Technology from CIPET, Lucknow, in 1999
B.Sc in Chemistry Honors from Magadh University, Bodh Gaya, Bihar in 1996

Skill Sets

Plastic product manufacturing plant operations,
Product Development,
Packaging Development & Vendor Development functions

Work Experience

Manager Production
Since Nov 2013
Company Profile: Manufacturing of – Injection / Blow moulded plastic products & sheet metal products to major Automotive & Consumer durable OEMs.
Responsibilities:
Lead a team of (20) roll & (90) contract associates including (4) area Injection / Blow moulding manufacturing operation, Mould maintenance, Machine maintenance & Assemblies line as well as support (03) function Quality, Engineering & Development.
Entrusted with overall responsibility of production planning, control and troubleshooting of plastic moldings manufacturing plant operation.
Ensure the process performance/capability of machines and effectuating various energy conservation programs.
Preventive maintenance schedule & execution for mould & IMM.
Inventory control of RM, Spare parts & consumables item.
Coordination with marketing, Purchase, Supply Chain & Vendors for smooth flow of business operations.
Management review meeting presentation & coordination with Plant head.
Ensuring adherence to departmental goal i.e. KPI (Key performance Indicator) & assisting Plant Head.

Major Contributions:
Improve customer quality rating by 20%.
Introduced / Implement DOE for the finalization of process parameter window of existing product as well as new product.
Started TPM activity on shop floor.
Started spare parts management.
Started improvement project on Change over & start up rejection reduction.

Apr 10 - Sept 13 Assistant Manager: Product Development (Plastic Products & Packaging/Palletizing)
Apr 08 - Apr 10 : Assistant Manager - Injection Moulding & Packaging/ Palletizing (Section Head)
Apr’04 - Apr’08 : Senior Engineer - Injection Moulding & Packaging/Palletizing
Nov’01 - Apr’04 : Engineer- Injection Moulding & Packaging Palletizing
Company Profile:
The organization is the largest producer of Storage Media (CD-R, DVD-R), Solid state media (Pen Drive) in world having state of the art manufacturing moulding plant with investments of over Rs. 2000 crores it recently entered in Photovoltaic, LED lighting, Solar lighting business.

Major Contributions: (Product Development /Manufacturing plant operations)
Restructured existing resource for Junction box & LED projects, Developed & procurement of moulds & machine with payback & requirement analysis, Raw material selection & development, Conducted FAT and established process of smooth production with project tracking & monitoring.
Developed vendor locally for LED lighting housing parts viz PC light diffuser & Aluminum heat sink.
Achieved more than 90% compliances in departmental BSC / FSC (Balance/Functional score card).
Improved vendor rating from 74% to 91% within 1 year by training & development.
Developed / Reviewed / Optimized retail & Bulk packaging for CD/DVD casing & solar lantern as per customer need & developed BOMs/PSS & MSS for different packaging material.
Reduced cost with DMAIC methodology (Six Sigma) – through raw material consumption reduction by reducing weight & Low cost Recycle material utilization.
Successfully processed PC, GF-PC, PC+ABS alloy, ABS, Nylon66-30%GF & Graphite filled, PMMA, POM, PBT, Xyron, Noryl, GPPS, HIPS, PPCP & PPHP by utilizing (64) injection moulding machine setup with all types of accessories.
Reduced overall facility downtime by 10%.
Zero injuries & lost time (2009) safety audit report.
Improved customer service metrics (CRDD) by 8%.
Utilized packaging setup for the dispatch of Retail & bulk pack to DTA & export customer.
Awarded Best Employee award (2007) & Best appreciation KAIZEN awards (2005).
Achieved success in implementing TPM on shop floor, while guiding and mentoring a team of 60 members.

Responsibilities:
At Product Development:-
Engineering & Development of (2) area Plastic Product & Packaging / Palletizing from conceptualization stage to implementation & execution stage.
Management review meeting presentation & coordination with CEO of plant operation & development.
Planning for execution of projects within scheduled timeframes and defining best practices for project support & execution

At Manufacturing Plant operation:-
Ensuring adherence to departmental BSC (Balance score card) & assisting GM manufacturing & Development.
Lead a team of (40) roll & (180) contract associates including (4) senior engineer for three shift basis with (2) area Injection moulding production & Packaging/Palletizing as well as support (03) function Quality, Engineering & Development and safety for establishing system procedure for shop floor operation in line with ISO9001,EHS14001 & OHSAS 18001.
Entrusted with overall responsibility of production control and troubleshooting of plastic moldings & Packaging/Palletizing operation used for Rigid / flexible packaging, Solar Lantern & Pen drive Housing, junction box product.
Devising and implementing process control and consumption norms to avoid process wastages.
Supervising production activity and achieving minimum rejection through rejection analysis on daily basis.
Conducting regular inspection and tests to ensure the process performance or capability of various machines and effectuating various energy conservation programs.

Shift Engineer
Oct 2000 to Nov 2001
Studds Accessories, Leading manufacturer of Injection moulded Helmets, Side Box, Arm Lock & other two wheeler accessories.

Shift Jr. Engineer
Sept 1999 to Oct 2000
Company Profile: Suppliers of Automotive filter, Injection moldings components for Maruti Udyog Ltd.

Future Goals

To became VP

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