• Gender: Male
• Age: 55
• Designation: Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  700000 /Annum
• Expected Gross Salary: INR  800000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: Anywhere in India
• Work Experience: 24.9 Year(s)

Education

Post Diploma in Plastics Mould Design from CIPET Bhopal in 1993
DME (Engineering) from M.P Technical Board in 1991

Skill Sets

Computer Basics

Work Experience

Self Employed
Since Feb 2010
Job Profile:
Optimising & setting moulding parameters.
Iran & optimising moulding process parameters for manufacturing optical disc
Chief Tasks Handled:
Install seven DVD-R lines & Netstal injection moulding machine in Iran.
Convert two CDR Lines into DVD-R Lines in India
Reduce cycle time of Injection moulding machine to improve productivity.

Sr. Engineer Moulding & Process
From Aug 2003 to Feb 2011
Company Profile: Professionally managed company which is one of the largest producer of storage media (CDR, DVD-R, Blue Ray, Pen Drives etc) in the world.
Chief Task Handled:
Production Operations:
Implementing systems & procedures to facilitate smooth functioning of overall production operations & enhancing operational efficiency.
Implementing stringent systems to enhance quality of products & ensuring compliance with statutory quality, environment, health & safety standards.
Costing & pricing of sub contracted / works contracted components / operations, negotiating and finalizing rates with concerned vendors / suppliers.
Monitoring operational activities like molding process factors, down time analysis with six sigma systems with TPM, maintaining of 98% efficiency, strict adherence of 600ppm in shop floor and moving towards 300ppm as required standard by customer.
Projects / New Set-ups.
Finding opportunities in processes & converting them into projects, handling capital investments and finalizing the project after approval.
Monitoring projects with respect to cost, resource deployment, productivity & manpower planning to ensure timely completion of projects.
Value – Engineering
Analyzing various processes / applications and recommending process modifications and equipment calibrations to enhance operational efficiency.
Identifying capacity limitations & de-bottlenecks of process problems, plant upsets, reasons for production shortfall, for taking cost effective corrective action.
Measuring throughput time for products, identifying areas of delay & future course of action.
Quality:
Implementing Quality Management System and ensuring adherence to the same while ensuring compliance of various quality measures.
Conducting regular audits & inspection, ensuring strict compliance to the laid down policies.
Undertaking various six sigma and Kaizen projects for improving quality
Team Management
Leading, mentoring and motivating team members to accomplish the assigned task.
Imparting training to the operators for enhancing their skill levels.
Resolving any IR issues and ensuring an amicable working environment.
Accomplishments:
Reduced cycle time of product
Integrated quality systems are adopted and maintaining same
Ensured adherence to standard procedures, BOM cost and 5S, Six sigma tools.
Designed/ developed mechanical parts of moulds and wastage controlling in shop floor.

Asst. Engineer
From April 1995 to July 2003
Albert David Ltd.
Job Profile:
Shift control, man machine management & documentation as per ISO 9001:
2000
Worked on microprocessor based Injection moulding machine (Chen Hsong 80-200 tonnes)
Working with imported mould fully hot runner, conventional moulds from Schottle AG & Tennar Switzerland & UFE Singapore.
Routine & preventive maintenance.
Trouble shooting with regard to production & Quality.

Future Goals

A keen leader with strong skills in taking process improvement and cost reduction initiatives and implementing quality systems for enhancing plant efficiency