Ref. No. : CA - 8554 - (Production - Moulding – with 33.3 years in Plastic Industry)

Education

PGD-PPT (Post Graduate Diploma in Plastic processing technology) from CIPET Chennai in 1989
BSc Chemistry from Utkal University
DIP In Industrial Safety, NILM, Chennai

Skill Sets

Injection / Paint Shop plant set up
Implementation of QMS / EMS /OHSAS.
Maintenance of production machineries including utilities.
Knowledge of Hydraulic, Pneumatic Circuits.
Rubber Moulding and Thermoset Plastic Material Moulding Knowledge.

Work Experience

Manager Production
Since Feb 2005
Company Profile: Leading manufacturer of household appliances, televisions
Job Profile :
Responsible for overall performance & growth of the Moulding section.
(32 Injection Moulding Machines from 1380 tonnage to 40 tonnage of various brand machine like LG, JSW, JINHWA, CLF, NESSEI)
Process Audit, conducting Training For process improvement.
Maintaining KANBAN system in shop floor.
Monitoring the GB Projects and review of GB projects.

Manager Technical
Nov 2002 - Feb 2005
Company Profile: Approved vendor of LG Electronics and Maruti Auto Industries.
Job Profile :
Played a pivotal role for establishing the moulding plant, paint shop and assembly shop and approved from LG Electronics.
Performed the following job responsibilities:
Injection moudling management, Process Improvement Plans and Implementation.
Ensuring Quality Assurance.
Quality Initiatives like Poka Yoke & Kaizen.
Increase in machine up-time.
Facilitated preparation of QMS Documents like Quality Manuals, Procedures, Work Instructions, Formats, control plans, BOM, Process Flow Charts.
Actively involved in handling Customer Complaints verification & correction at Customer’s premises Root Cause Analysis using quality tools like Why-Why Analysis, Fishbone Diagram & submission of CAPA to Customer.
Monitored Process Performance Indicators like Cp, CpK, internal PPM, supplier PPM etc.
Facilitated Vendor development for Outsourced Manufacturing.
Implementation of DOL (direct on line) for various subcontracted product in assembly line.
Implementation of kaizens in the company.

Executive - Injection Moulding / Rubber Moulding
July 1998 - Nov 2002
Varroc Industries Ltd
Job Profile :
Injection moudling and Rubber Moulding management & Process Improvement.
Day to day trouble shooting.
Manpower management
Ensuring Quality Assurance.
Served as department representative for ISO 9000 implementations
Production planning and control.
Process study and freezing process parameters for various products.
Kaizen presence 97% by motivation of workers.
Lumps formation reduced to 0.4% from 2.00%.

Production Executive
March 1994 - July 1998
Shaily Engineering Plastic Ltd., Manufacturer of Injection Moulding of Thermoplastic and Thermosetting Materials for Lakhanpal, ABB, Tefal, Groupschnider(I), Banco, IHC.
Job Profile :
Injection moudling and Rubber Moulding management & Process Improvement.
Day to day trouble shooting.
Manpower management
Ensuring Quality Assurance.
Served as department representative for ISO 9000 implementations
Production planning and control.
Process study and freezing process parameters for various products.
Kaizen presence 97% by motivation of workers.
Lumps formation reduced to 0.4% from 2.00%.

Future Goals

An enterprising leader with excellent analytical, planning & organisational skills.

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