• Gender: Male
• Age: 53
• Designation: Manager
• Highest Education Level: Diploma
• Current Gross Salary: INR  6000000 /Annum
• Expected Gross Salary: INR  6000000 /Annum
• Preferred Country: India, RWANDA, Australia, Bahrain, Canada, Egypt, Kenya, Nigeria, Oman, Qatar, UAE
• Notice Period: 90  Days
• Preferred Location: Anywhere
• Work Experience: 29.4 Year(s)

Education

Post Diploma In Plastic Mould Design, Central Institute Of Plastic Engineering & Technology (CIPET) India in 1995
Diploma In Plastic Engineering, Institute Of Studies In Tech., Pune, India in 1994

Skill Sets

Plastic Injection Moulding

Work Experience

Production Manager
Since Oct. 2011
Company Profile: Manufacturer & Supplier - Plastic injection moulded articles, pail containers, AC parts
Job Profile:
Daily Routine Management – Machine wise production tracking including OEE, FG plan, material availability, action on quality issues.
Inventory management.
Coordinating various initiatives of Manufacturing Excellence and monitoring actual implementation of improvements and ensuring that it is foolproof.
Designing and implementing systems & procedures to facilitate smooth functioning of overall production operations & enhance operational efficiency.
Implementing stringent systems to enhance quality of products & ensure compliance with statutory quality, environment, health & safety standards.
Daily production planning & setting the targets as per plan and manpower planning with respect to production schedule.
Strategic Planning: Developing new process concepts for production optimization and develop guidelines for the sequencing of manufacturing activities on the shop floor (SOP).
Quality Assurance: Assuring conformance of the product to safety norms and specifications & maintenance of proper Working Conditions, Housekeeping, Discipline and Safety at workstations.
Team Management: Carrying out performance reviews of shift supervisors/ workmen & providing feedback on areas of improvements. Analyzing the need and accordingly fulfilling them to enhance their capability.
Organize training to all operators for related issues.
Maintain shop floor for any type of visit.
Overall shift-wise co-ordination & functioning of production of all quality products as per plan.
Responsible for entire molding & assembly.
Ensure mold, machine & man safety in day to day working.
Carry out time to time on job training as per requirement & system.
Good knowledge of shop floor management, productivity improvement initiatives and Quality systems.
Ensuring adherence to quality parameters to avoid wastage, rejection, time and money.
Optimizing resources while identifying and mitigating bottlenecks in the line in coordination with related vendors. Involved in cost management, production planning and control for several machines while inspecting that the goods produced are within the quality parameters
Handling maintenance of all machinery and Auxiliaries in production department with the help of maintenance department.

Achievements:
Implemented communication meetings on a daily basis, leading to a 90% reduction in down time.
Reduction in inventory by 48% by introducing Kan-ban.
Core role played in plant stabilization
Stabilized the new projects and successfully purchased all requirements tools in out plant.

Production Engineer
Mar 2008 – August 2011
Company Profile: Engaged in manufacturing battery container, Thin wall components such as ice container & covers, plastic crates for food products.
Job Profile:
Reporting to Plant Manager
Planning manpower & M/C hours required to meet monthly schedule.
Review production of the day/shift to identify the shortfall reasons and planned corrective and preventive action.
Analyze process failure cause for Trouble Shooting in Operation and Process.
Give action plan to customer for quality issue, cost & delivery issue.
Implement Counter Measure and initiate Corrective Actions for Manufacturing Problems.
Interaction & co-ordination with Quality Control Department, PPC, Material Handling and Internal Customers for achieving Production Target with required quality.
Maintain & update Production related document, Visual Management and Supervision of Daily Work Management
Responsible for Trial of New Moulds and Trial of New Material
Responsible for Process setup, Trouble-shoot molding processes, and establish robust processes for molds.
Coordinate & implement effective SMED program. Identify and Implement cost saving projects.
Monitoring of day-to-day issues concerning quality, machine start-ups, change-overs etc. in Molding Dept.
Support purchasing and vendor development on Injection Molding related issues.
Selecting and implementing new molding machine, auxiliary equipment needs for department based on volume, expected growth.
Machine and auxiliary technical comparison of specifications and selection.
Participate in various activities related to installation & commissioning of new M/C.
Maintaining document and carry out day to day activities according to requirement of ISO / TS.
Evaluate & train process & mold set-up technicians in proper processing and trouble-shooting techniques.
Imparting training to Supervisors / Fresher about 5S, Process Behavior, House keeping, Shop Floor Discipline and New Product & Process.
Preparation of operational schedules like shift rosters for Supervisors, Operators, projecting work force requirement
Lead & Initiate continuous improvement activities in Injection Molding.
Sampling Audit, First Part Approval & Last Off Approval.
Find out the area of improvement in moulding shop & manage improvement with the help of other related department & higher management.

Production Engineer
Sept. 2005 – Feb. 2008
Excotech Plastic (P) Ltd.
Company Profile: Company produces automotive plastic component such as wheel covers, lids, Grills & badges, trim parts, Closing Systems and Powertrain parts, etc.
Job Profile:
Reporting to Production Manager
Taking charge and responsibility of Production floor in shifts
Handling subordinates
Responsible for Process setup and attending trouble shooting.
Interaction with Quality Department in Matter related Quality Problems.
Cross-checking of rejected/ rework able to find out actual reasons behind it.
Implement Counter Measure and initiate Corrective Actions for Manufacturing Problems.
Responsible for maintaining quality during manufacturing by ensuring that all work is carried out on the shop floor according to standard procedure.
Maintain & update Production related document.
Implement 5-S on shop floor and searching areas for improvement.
Maintaining document and carry out day to day activities according to requirement of ISO -9001

Production Engineer
Sept 2004 – August 2005
Bright Brothers Ltd.
Company Profile: Engaged in Manufacturing of Plastic Parts for Automobile Company like Telco & Mahindra & Domestic Whirlpool, Godrej etc.
Job Profile:
Reporting to Production Manager
Responsibility for production operation, ensure the quality, quantity and delivery requirements
Process standardization, trouble shooting, production planning
Optimum utilization of resources and manpower.
Handling PLC controlled injection moulding machine.
Large tonnage machine process settings and mould setup
Hot runner mould with multi core operation.
We increased the production rate by reducing cycle time without affecting the quality
Reduce the lump generation from 5% to 3 %.

Production Engineer
Aug 2003 – Aug 2004
Nand Composites (P) Ltd.
Company Profile: Manufacturer and Exporter of Electronic Connectors & Housings, Plastic Components and Engineering Products And Components
Job Profile:
Responsible for Effective Implementation of Entire Shop Floor Operation including Man Power Handling Work Assignment and Implementation of Various Techniques for Improving Productivity & Quality.
Reducing Machine down time and Rejection, Looking after Consumptions of Regrind and Reprocess Materials.
Monitoring Process Activity and Quality for Reducing the rate of Rejection, Testing Method of the Quality of Product according to the Specifications.
Looking after day to day Production Planning and control system. Generating Monthly Report of the Stocks for all the Plants. Taking timely Corrective and Preventive Action for any None conformance of Product, Process and System.
To conduct the trial in Presence of Customer and attend all the Related problems and get them Solved.
Procedures, improvements by Immediate Corrective Actions for Smoother run and Minimize the cost.
To understand the customer requirements and Coordinate with Marketing / Quality.

Production Engineer
Sep. 2002 - Aug. 2003
Verroc Engineering Pvt. Ltd.
Company Profile: Premier supplier for the automotive industry with full capabilities in design, development and manufacturing.

Production Engineer
Feb. 1999 - Aug. 2002
Videocon Exports Ltd, Pune.

Production Engineer
Mar. 1998 - Feb. 1999
Hi-Tech Plast Container Ltd.
Company Profile: Manufacturers of Plastic Product Packaging Materials.

Production Engineer
Sep. 1995 - Mar. 1998
Videocon Appliance Ltd
Company Profile:Manufacturer of consumer electronics

MOULDING SHOP: (HANDS ON)
MACHINES: - Can Independently Handle Injection Molding Machines
Jon Woi – 95T, 275T, 1000T, 485T, 660T
Tederic – 200T, 300T
L&T - 60T, 100T, 150T, 200T, 250T
Ferromatic Milacron - 350T, 150T
Windsor – 300T, 600T, 800T
Chen Shong – 1000T, 1300T, 500T

Future Goals

To utilize my strengths & potential for achieving organizational & individual goals. To gradually climb the rungs of corporate ladder by adhering to the values of honesty and hard work.