• Gender: Male
• Age: 54
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  600000 /Annum
• Expected Gross Salary: INR  800000 /Annum
• Preferred Country: India, Nigeria, Tanzania, Thailand
• Notice Period: 30  Days
• Preferred Location: Asia
• Work Experience: 32.5 Year(s)

Education

PGD-PPT From CIPET, in 1996 with First Class

B.Sc. From Gujarat University, Ahmedabad, in 1993 with First Class

High School From Board of Secondary Education, Gujarat

Skill Sets

Experience in injection molding

MS Office,
Internet.

Work Experience

Factory Manager (Operation)
Since Jan 2013
Company Profile: Manufacturer of Cistern and seat cover for sanatory, Mirror frame, soap dispenser, floor Trap.
Job Profile:
MIS report, ROI, Budget for capital Expense, Project work, R & D work, Quality System management ISO &TS-16949, SAP Business Module Operator and analysis by Data from it.ISO, Production planning, Purchase requisition,rejection control, planning & control mold trial Process setting and optimization, trouble shooting, preventive corrective action, 5S implementation.

Asst Manager - Production & PPC
Sept 2009 to Dec 2012
Company Profile: It is an ISO 9001:2000 Company with multiple products like injection moulding Engineering plastic products like Eureka Forbes products, pump parts & many more engineering products.
Job Profile:
M/C Handled:- L &T, Windsor, Ferromatic Milacron, Electronica, Haitian - Total no-20
Material handled: PPO 20%, 30%, 40% GF, Nylon 30% GF, TPU, TPE.
Production planning control
Proper utilization of M/c, Equipment & Manpower with minimum resources & minimum cost.
Monitoring of corrective action and their effectiveness over internal quality audit finding.
Make preventive maintenance schedule for mould.
To Produce Quality Product on Time.
Define targets For production.
Motivate To Subordinates towards Continuous Improvements.
Develop And Implement Production Techniques And process flow.
Coordination with M/c Maintenance, Tool Room, QA, Assembly & PPC to Get High Productivity etc.

Sr. Engineer (Production)
Dec 1998 to Sept 2009
Company Name: Mutul Industries.
Company Profile: Manufacturer of Injection molded components for Whirlpool Refrigerate, LG Mixer, cooler, Tata Safari, Sumo etc.
Job Profile:
Reduced Rejection Rate 4.5%~0.8%
Reduce Cycle Time average 5 sec for Each Mould.
Reduce product change time From 66 min To 35 min.
Manpower Reduction on the machines.
Reduced consumable Cost.
Increased plant Efficiency

M/C Handled:- Engel, Windser, Ferromatic Milacron, L&T, Demag Toshiba, etc.- Total non/cs-25 from
120 T to 3000 T

Mold Handled: All Types Of Mold Handled Like Hot Runner, two Plate Three Plate, musty Cavity Molds, gas Injection, Insert Molding,

Material Handled: PC, PCABS, PCPBT, PCSAN, NYLON 6 & 66, PMMA, PBT, SAN, ABS, ABSGF, PPO, PPOGF, PP, PPT, PPGF, HDPE, LDPE.

Production In charge – Production
Jan 1998 to Sept 1998
Company Name: Prima Plastics Ltd.
Company Profile: Manufacturer of plastics molded furniture.
Job Profile:
M/C handled: Handled pouen 750 T & 900 T, NPM-900, 1000, Windsor total-8.

Shift Engineer
May 1996 to Dec 1997
Company Name: Polyset Products Pvt Ltd.
Job Profile:
M/C Handled: Injection molding m/c like Windsor, Nigata, Mfg:house hold.

Production Officer
Aug 1995 to Apr 1996
Company Name: Royal Cushion Products P.Ltd.
Job Profile:
M/C Handled; PVC plastic coating line
MFG: PVC Cushion carpet.

In House Training's Attended
ISO:9002 Continuous Improvement Project
Quality Circle How To Improve Productivity,cost Of Quality ISO / TS-16949 Basic Needs, Auditing System, FMEA, PPAP.

Job Responsibility During:
13 Yrs worked as shift engineer and Sr Engineer specially for injection molding m/c parameter setting and parameter sheet making, new mold trial, material requisition as per plan, rejection control trouble shooting, plan m/c for preventive with maintenance team as per planning
Make Hourly Production report material processed ABS, PP, HDPE, LDPE, PC, PC-ABS, Nylon, Nylon GF 10%-40%, LURAN, XENOY, NORYL, PMMA
Mold loading and unloading report with necessary problem and modification.
Increase m/c Overall efficiency controlling down time with SMED application for mold change.
Disposition of non confirming material from shop floor and control it by giving tranning to operator for product defect identification,m/c operation and safety features & precaution.
Work as per QMS System
Oversee rejection problems in assembly& painting with Quality Circle group and suggest and implement corrective action for molding problems

3 yrs worked as assist production manager
Production planning as per min inventory status from store.
Co-ordinate with QC and trouble shooting
Post Production Activities, Directs, through subordinate supervisory personnel, workers engaged in processing, Packing, Storing, and Supply.
Process monitoring as per stand and control to look after Preventive and predictive maintenance & track parts / spare requirement.
To achieve of targets related to production, quality, safety & EHS.
Overall responsible for molding m/c utilization

6 yrs working as factory manager(operations)
Daily, Monthly & Yearly review of production output, raw and packaging material requirement as per consumption.
Generate MIS REPORT monthly basis using SAP
Calculate costing of Finish Good and semi finish good through.
Planning to production with consideration of dispatch plan.
Identifying non-moving,slow moving, fast moving product and give priority for production.
Get part in QMS audit and safety and implement ion of corrective and preventive action get input and output ratio for each of production suggest action to dispose non confirming product.
Identify the areas of improvement, propose the improvement to management and implement the approved proposals.
To establish and monitor effective systems for ordering sufficient Resources, stock control and rotation of goods and raw materials to meet Production needs.
Cost saving action and suggestion -implementation of 5S in shop floor prepare budget for capital for all department as per their expense and control on expense purchase requisition verification from all department arrange for shipment of FG in case of urgency collect quotation from Tran porter and send it for approval.

Summary
Experience in Injection moulding, project coordination. A keen strategist and planner with skills in conceptualizing and developing production Process . Expertise in all production related activities Trouble Shooting in process as per mold, m/c material and provide guide line for it, implementing cost saving measures to achieve substantial reduction in terms of reduced product cost manufacturing and overall cost. Skilled at handling multiple tasks and projects simultaneously in challenging environments with excellent relationship management skills and the ability to relate to people at any level of business and management. Ensuring effective management and discipline to ensure safe execution of the projects. An excellent communicator coupled with exceptional interpersonal and managerial skills.Independently Handled 20-20+ Injection Molding Machine With Team Of Junior Engg, 12 Years in all engineering plastic Industry of Automobile Part, 3 Years In submersible pump parts & pentire india ltd”s products, Maint guide Of Injection Molding Machine, all types of injection Molds, And Various Type Of Utilities .

Future Goals

Intend to build a career with leading corporate of hi-tech environment with committed & dedicated people, which will help me to explore myself fully and realize my potential. Willing to work as a key player in challenging & creative environment. Seeking assignments in Production management Project Coordination and testing with a company who have implemented or going to implement QMS system.