• Gender: Male
• Age: 46
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  635000 /Annum
• Expected Gross Salary: INR  700000 /Annum
• Preferred Country: India
• Notice Period: 30  Days
• Preferred Location: GUJARAT,MAHARASHTRA,HIMACHAL PRADESH
• Work Experience: 23.4 Year(s)

Education

Post Graduate Diploma in Plastics Processing Technology from Central Institute of Plastic Engineering Technology,(CIPET) Hyderabad, in 2001 With First class. 

Post Graduate Diploma in Business Administration in Operation Management from Symbiosis  Centre For Distance Learning (SCDL), Pune

B.Sc From Sambalpur University, Orissa in the year of 1999 with First class

Skill Sets

A competent professional with over 14 years experience in Plastic Injection-Molding, having been sheared with   following domains.
Manufacturing Operations, -Production Planning & Control, Strategic Planning 
Vendor Management, Quality Control & Assurance, Inspection Process Improvements, Cost Savings Initiatives, Team Management 

Work Experience

Asst. Manager (Production) in Injection-Moulding shop
Since Mar 2013 
Company Profile: An ISO-9001:2008 certified company, manufacturing battery Casings, Pails Containers & RO Parts.
Job Profile:
Expertise in handling production of a wide spectrum of equipments and components.
Extensive experience in managing inventory control. Resourceful at strategizing techniques for maximum utilization of manpower/ machinery.
Deft at implementing cost saving measures to achieve substantial reduction in terms of man days, production cost and raw materials. 
Excellent knowledge in Plastic Processing Techniques (Injection molding).  
Foreseeing performance bottlenecks and taking corrective measures to avoid the same. 
Effective communicator with excellent negotiation skills, with strong leadership qualities and analytical power.
Customers:-  Luminous, Sukam, Tudor India, Jay Ace,Amar Raja, Lectrix Motors,etc. top battery manufacturers. 
Nerolac Paints, Jotun India Pvt. Ltd. etc. top paints manufacturers
Luminous Water tech- RO System Manufacturer.   

Jan 2012-Feb 2013
Company Profile: A Manufacturer of Battery & Storage Devices, Automotive Batteries, Inverter Batteries, Plastic Containers & Battery Containers 
Products:- Battery Casings , TATA Auto Components.
Customers:-Exide India ltd. TATA Motors.

Ass. Manager Production. 
Mar 2009 - Jan 2012
Company Name: Jaihind Automation Pvt. Ltd
Company Profile: A leading Manufacturer & Supplier of Injection molding GSL knobs, GSL bellows, injection molding GSL knobs
Products:-Auto components.
Customers:- TATA Motors.

Senior Engineer
Nov 2005-Mar 2009
Company Name: Renuka  Plasticrafts  Pvt. Ltd
Company Profile: A Exporter, supplier and manufacturer of injections moulded plastic components, caps & closures
Products:- Injection molded caps and closures.,Electrical switchgear,Automotive products etc.
Customers:- Schneider electric, Tata, Delphi, Legrand India. Cavin Care, Johnson & Johnson, Godrej Sara lee, Betts India, Hindustan Unilever Ltd.

Production Engineer
August 2001 - Nov 2005
Company Name: Jeevan Polymers Pvt.Ltd
Company Profile: A Manufacturer of Plastic, PVC & PP Products, Glass Bottles, PET Jars, HDPE Closures & PET Preforms
Products:- Injection molded PET performs for bottles and jars for liquor, water, oil medicines & cosmetic packing. 
Customers:- Bisleri, ITC.

Key Activities 
Planning:-
Planning machine, material, manpower before against the order to meet the customer requirement in term of quality, quantity and time. 
Setting up production targets and achieving the same within the time and cost parameters.
Planning capacity and ensuring its optimum utilization.
Developing contingency plan for machine and manpower. 

Execution and follow up:-
Ensure the timely starting of production to avoid bottleneck in delivery. 
Handle new m/c, mold and material trial. 
Follow up and assist preventive and break down maintenance of machine and mould.
Follow up store for timely supply of material.
Follow up personnel department for timely availability of man power.
Follow plan vs.  Production to avoid delays in deliveries.

Analysis:- 
Analyzing the process and identifying the scope for modification in inspection, process flow, working practices, consumables etc. for controlling and reducing conversion cost per unit produced.
Analyzing OEE and efficiency of all shifts individually.
Analyzing rejection causes and percentage contribution by why-why analysis and Pareto analysis and take remedial action thereafter.
Analyzing m/c downtime and excessive mold loading time and develop its counter measure.
Analyzing non productive time and practices for improvement.
Analyzing the competencies of individual workers for work distribution for better efficiency.

Improvement and implementation:-
Implementation of 5S for good housekeeping, sanitation and efficiency.
Implementation of Poke-yoke in mold, m/c and assembly line to avoid recurrent mistake and accident. 
Implementation TPM in shop floor.
Implementation of KAI-ZEN activities for day to day improvement in product, process, system etc.

Training:-
Giving Training to operators, workers, shift engineers about SOP, OJT, safety, 5S, Kai-Zen, Quality awareness, Inspection, SMED, TPM.


Cost saving initiatives:-
Monitoring the consumption of consumables stores, indirect materials such as corrugated box, cotton waste, silicon spray, grease, cutter, gloves, etc.
Monitoring and optimize cycle time when necessary.
Monitoring and control of rejection and lumps.
Monitoring the idle time of workers.
Planning meticulously for consumption of regrind materials.

Key achievements:-
Set up of an assembly line over night to avoid customer line stoppage due to early morning delivery.
Sorted and consumed 2.7 Tons of mixed material within a span of two months. 
Installed and commissioned new m/c and started PTR of new molds within a very short deadline.
Removed and sorted out used lead terminals and saved lakhs of rupees in a month.

Technical Exposure
Handled all types of (PLC & Non-PLC) Injection-Molding Machines ranges from 50 T to 1300 T [L&t,engel,husky,ferromatik Milacron,haitian,electronica,windsor,ekou,inject-m(vertical-400t)]
Handled Hot runner molds up to 96 cavity with controlling system of Husky, Mold master, Mastip, Yudo, Vollastic, etc.
Processed all types of Plastic Materials. (PP,ABS,SAN,NYLON,PC,POM,PVC,PMMA,PPO,PET,etc.)
Acquainted with secondary processes like Screen Printing, Htl, Ultrasonic Welding, Etc.

Key Highlights 
Implemented:
Kaizen, Poke-Yoke (Mistake Proof), 7 Q.C Tools, 5s, TPM, SMED, JIT,etc. systems to Production Depts. to active maximum output & eliminating customer complaints.
Adhered with systems like ISO-9001:2008, TS-16949, ISO-14000, OHSAS etc.
Acquainted with TQM (PPAP,APQP,FMEA,SPC,MSA)

Future Goals

Seeking a higher level assignments in molding industry with an organization of repute