Ref. No. : CA - 17739 - (Production - Moulding – with 22.4 years in Plastic Industry)

Education

Post Graduate Diploma in Plastics Processing and Testing (PGD-PPT) From CIPET, Bhopal in 2002 with 75%

B.Sc. (PCM) From Agra University, Agra in 1998 with First Division 

Skill Sets

A Vibrant performance-driven professional with 13.5 years of rich combined expertise in strategic Production and Operations with key focus on profitability & optimal utilization of resources.
Process Planning, Process Strategy,
Outsourcing, Process Selections,
Process Analysis, Product-Process Matrix
Process Selection with BEP, Process Plans
Process Innovation , Assembly Charts
Technology Decisions
Injection molding expertise with 13 years having hydraulic and all electric with range from 80 ton to 1300 ton.
Employee motivation, Changing nature of human resource management
Strategy architect credited with implementation of innovative path breaking Production initiative to streamline processed and capitalize organizational growth opportunities.
TPM-Group Leader at CLIT operations to Enhance OEE up to 80%.

Work Experience

Manager - Moulding Operations
Since Jul 2013
Company Profile: Manufacturer of range of syringes, medical Components
Job Profile:
Provide overall Management of the ongoing Production operations including Inventory Control, Scheduling, Documentation, Equipment Maintenance, Calibration, and Quality Control/Inspection.
Assist in creation of efficient processes through hands-on development and training.
Track quality of all processes through analysis of recorded data and formation of Additional test-points. Correlate results with requirements /specifications.
Expertise in developing control experiments leading to process improvements that improves the overall quality of the product

Assist. Manager-Production (Operations)
Jan 2011 to Jul 2013
Company Profile: Washing Machines Parts as well automobile parts of top brand like Hitachi, Daikin, Mahale (Honda), Panasonic, Tata Etc.
Job Profile:
Creation of documentation, manufacturing process Instructions
Material, man power planning and utilization.
Trial of different materials and moulds.
To satisfy internal and external customers through continues improvements.
Injection molding of various thermoplastics and its rejection control.
Maintaining of ISO documents.
Implementation of all activities related to 5-S and KAIZEN.
Team Member of Six Sigma Project for Reduction of Rejection and Cycle time Reduction.
Cost reduction of running articles to meet market requirements.
Control rejection by timely identification of same and bringing in to notice and take corrective action to control the same.
Implementation of My Machine Concept.
Process control as per PCDS
Arrange of on line assembly as per VSM (value street mapping)
Electrical analysis as well as hydraulics.
Mold maintenance activities.
Summarize MIS report, OEE (NEU, machine efficiency, menpower efficiency)
Energy saving data implementation
Measurement - cost of quality
Mould machine combination for power saving and implementation of NEU
Making Power-Point presentation for tutorials for mutiskills of men power pcds, Low to nil rejections, Injection Molding etc
Experience with MS Office applications

Sr. Executive-Production
Oct 2005 to December 2010
Company Name: V.I.P. Ind. Ltd.
Company Profile: An ISO-9001:2008 Certified Company Producing Travelite and Premium, Soft and Hard Luggage, Moderna Chairs. Aristocrat is another brand of VIP.  
Elenza, Vectra, Empror, Empire, Alfa are some popular name.

Prod. Engineer (Injection Moulding)
July 2002 to Oct 2005
Company Name: V.K. Surgicals Pvt. Ltd. 
Company Profile: is An ISO 9001:2008 Certified
manufacturer  and exporter of All types Syringes, vaflons, insulin syringes and all type of medical equipments in India. We market our products under the "Safe Plus” brand Name.

Responsibility:
Provide overall Management of the ongoing Production operations including Inventory Control, Scheduling, Documentation, Equipment Maintenance, Calibration, and Quality Control/Inspection.
Assist in creation of efficient processes through hands-on development and training.
Track quality of all processes through analysis of recorded data and formation of Additional test-points. Correlate results with requirements/specifications.
Expertise in developing control experiments leading to process    improvements  that improves the overall quality of the product

Key Skills:
Demonstrated ability in creating manufacturing methods that are well-developed,characterized, bounded and repeatable
Ability to clearly communicate/document test methods, protocols, reports and conclusions to evaluate components, processes and assemblies
Creation of documentation, manufacturing process Instructions
Material, man power planning and utilization.
Trial of different materials and moulds.
To satisfy internal and external customers through continues improvements.
Injection molding of various thermoplastics and its rejection control.
Maintaining of ISO documents.
Implementation of all activities related to 5-S and KAIZEN.
Team Member of Six Sigma Project for Reduction of Rejection and Cycle time Reduction. 
Cost reduction of running articles to meet market requirements.
Control rejection by timely identification of same and bringing in to notice and take corrective action to control the same.
Implementation of My Machine Concept.
Process control as per PCDS
Arrange of on line assembly as per VSM (value street mapping),
Electrical analysis as well as hydraulics.
Mold maintenance activities.
Summarize MIS report ,OEE  (NEU, machine efficiency,menpower efficiency)
Energy saving data implementation 
Measurement - cost of quality
Mould machine combination for power saving and implementation of NEU
Making Power-Point presentation for tutorials for mutiskills of men power pcds,Low to nil rejections, Injection Molding etc
Experience with MS Office applications
            
Work Activity:
Overseeing the production process, drawing up a production schedule; 
Ensuring that the production is cost effective; 
Making sure that products are produced on time and are of good quality; 
Working out the human and material resources needed; 
Drafting a timescale for the job; 
Estimating costs and setting the quality standards; 
Monitoring the production processes and adjusting schedules as needed; 
Being responsible for the selection and maintenance of equipment; 
Monitoring product standards and implementing quality-control programmes 
Liaising among different departments, e.g. suppliers, managers; 
Working with managers to implement the company's policies and goals; 
Ensuring that health and safety guidelines are followed; 
Supervising and motivating a team of workers; and shift officers.
Reviewing the performance of subordinates; 
Identifying training needs.

Training Attended:
First Aid to Injury.
Fire Fighting Techniques.
5-S Technique.
TPM Group Leader..
Training on SAP Programmed.
Innovation Training.
 
Machine 
Handled From 80 tones to 1300 tones, of sumitomo, Windsor, SP Series & Sprint Series 450 to 850T), Toshiba (1300), and Vacuum forming machine of “wonder pack”, SM-80 ton to 120 Ton, feromatic 80 ton to 350 Ton, JhonWai 350 Ton, L&T Machine from 80 to 250 ton etc.

Molds Handled
Single Cavity With Hrs And Non Hrs
Twin Cavity With Hrs And Non Hrs
Single/twin With Hrs And Hydraulic Connected Moulds
Single/Twin With Non Hrs And Hydraulic Connected Moulds
Single/Twin With Hydraulic Ejector/Mechenical Ejector With Multi Core Selector.
Hydraulic Core Selector Molds

Material 
Handling:
PP(co and homo), PE (HDPE, LLDPE),PC, ABS, SAN, HIPS, Nylon, Rubber, PET 
Tipco, Durlin etc.

Future Goals

I nurture an environment that inspires innovation along with a progressive work culture where my capabilities can be fully utilized and make a real contribution to my employer’s success and To hold a responsible position in an organization and to put in a high profile.

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