Ref. No. : CA - 10091 - (Production - Moulding – with 24.7 years in Plastic Industry)

Education

Diploma In Plastic & Polymer Engineering From Government Polytechnic, Amravati With 77.91% In 2000

Skill Sets

Over 10 years of experience in managing production & quality control operations through TPM & Kaizens. Leading and motivating the production team to meet pre-set production targets.
Core competence in conceptualizing and implementing process improvements and modifications in the operating procedure for optimizing resource utilization and maximizing productivity.
Experience in application of POKAYOKE & KAIZENS, Streamline manufacturing system and TPM work culture for quality assurance and continuous improvements in all production operations.
Have achieved reduction in manufacturing cost through labour, material, consumables and energy losses.

Work Experience

Dy. Manager – Production
Since April 2011
Company Profile: Engaged in production of Air vents for VW cars.
Job Profile:
Working in Project since erection, design, capital purchases.
Looking after all the activities of development like new mould and machine selection, assembly line.
Prepare of short and long term plans to determine the manufacturing objectives.
Establishes production standards of efficiency, minimum wastages and maximum utilization of resources (machines, raw material and manpower).
Plan production capacities according to yearly sales projections.
Participate in preparing, reviewing and evaluate the manufacturing cost to ensure the company cost are efficient.
Ensures proper training of plant personnel to upgrade their professional and maintain the equipped level of quality standards to achieve the operational equipments.
Establish safe working procedures for all areas of operation in coordination with the safety department and ensure its implementation to keep accident to the minimum and reduce downtime
Achievements:
Germany for getting information about Air vent manufacturing, product quality & line setup.

Assistant. Manager - Production
April 2009 - April 2011
Company Profile:Engaged in production of Steering and Suspension Ball Joints. Is the supplier of these components to the leading OEMs of India. The precious plastic parts required in Ball Joints produced in Plastic Injection Moulding Deptt
Job Profile:
Working in Project since erection, design, capital purchases.
Looking after all the activities of development like new mould and machine selection as well as installation.
Hand experience on man power requirement for operation in Moulding shop as well as for assembly.
Supervise production processes to ensure implementation of company standards.
Planning day to day activities, production schedules, implementing 5S tools.
Monitor operation of moulding deptt.to ensure work in accordance to the set standards & that corrective & preventive action is taken to correct deviation whenever they occur.
Plan the production & preventive maintenance activities in floor.
Setting up production parameters of various moulded products.
Give feedback on productivity & quality improvement and generate reports to managements.
Cost reduction in consumables & lumps reduction in injection molding.
Trainings & awareness to machine operator & shift engineers regarding safety, Productivity & systems to achieve quality & quantity of customer.
Achievements:
Visited to Press Werk Krefeld, Germany for getting information about Ball Seat production in June 2009.

Senior Member
March 2008 - March 2009
Rinder India Pvt. Ltd.
Company Profile: TPM & TS 16949 Company, manufacturing lighting products for two wheelers & four wheelers. The lighting products are mainly Headlamps, Projectors, DRL, Tail lamps, Blinkers and Turn indicators, Side and position indicators, Brake lights, Work lamps, Auxiliary equipment etc.
Job Profile:
Looking after all the activities of production.
Handling particular projects in terms of production and quality.
Raw material management in the shop floor for day to day production.
Trouble shooting with machine parameter for rectification of quality problem according to the customer feedback.
Give feedback on productivity & quality improvement and generate reports to managements.
Training new operators and inspectors for production improvement.
Exposure:
PLC Controlled Injection Moulding Machines of L&T (Detech, Demag, Ergotech) Ferromatik etc.

Senior Engineer-JB
Oct.2003 - Feb.2008
Moser Baer India Ltd. An ISO 9001:2000, OHSAS 18001, ISO 14001 company a world leader in development & manufacture of Floppy, CD &DVD & Jewel Box , Cake Box for the packaging of these products.
Job Profile :
Looking after all the activities of production like new mould trials.
Reducing internal PPM of rejection by studying repeated problems.
Implemented Production & Quality improvement program including spot audits, root cause analysis & implementation of remedial actions.
Handled customer complaints including physically visiting customer plants & solved upto satisfactory level.
Implemented & Completed Cost Effective Projects, Productivity Improvement Projects & Quality related Projects.
Suggested new KAIZENS for the improvements in new projects & routine work.
Accomplishment:
Reduced cycle time of MFD-Shell from 7.2sec. to 6.0sec. by design and developed the Robot Fixtures.
Implementation of 100% Recycle HIPS material for the production of Floppy-Shells.
Exposure:
High speed PLC Controlled Production lines with minimum Cycle time.
World-renewed Moulding Machines like JSW, SUMITOMO, & NESTAL.

Production Engineer
June 2000 - September.2003
Sunkist Moulder`s (P) Ltd. Manufacturer of plastic housewares, vaccumn flasks, trays, containers, fancy gift wares & also catering to industrial products in sectors of telecom, energy metering, electrical enclousures, automobile parts, and connectors for telecom. Exporting products to USA, Europe &Africa under OEM & it`s own brands.

Job Profile:
Process Setting of moulds as per company standards.
Handling customer complaints & solving issues.
Successfully complemented mould trials & part approval.
Training & awareness to machine operator regarding safety & production achievement.
Produced short / long term production scheduling & forecasting & monthly analysis.

Accomplishment:
Achieved process rejection below 2%.
Reduced Cycle time of CD & Cassette Cover Mould by providing mould temperature controller.

Exposure:
PLC Controlled Injection Moulding Machines of L&T, Klockner Windsor, DGP Windsor ranging from 60 T to 300T.

Special Achievements:
Appreciated with Best Employee Award for Month April 2004.
Appreciated various times with certificate for the Best Kaizens, On the spot Awards, Best Suggestion & Safety awards.
Certified with Yellow Belt in Six Sigma Programme.
Successfully completed Internal Auditor Exam for ISO/TS 16949:2009, ISO 14001:2004 & OHSAS 18001:2007

Training Programme:
Training Program attended on `Ergonomical Aspects of Mould Design arranged by CIPET Bhopal.
Industrial Training attained at Raj Irrigation Pipes & Fittings Ltd. Nagpur.

Future Goals

To work in environment, which challenges me enough to enhance my knowledge & skills & deliver results in my organization & in the process to grow professionally & personally.

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