Ref. No. : CA - 10473 - (Production - Moulding – with 24.8 years in Plastic Industry)

Education

Diploma In Plastic Engineering From Government Polytechnic Kota (Rajasthan) Board Of Technical Education, Jodhpur, Secured 1st division with 68.6%. in 1998.

Skill Sets

Over 12+ years of experience in Injection moulding production planning, Product development/ Process development and maintenance with reputed plastic companies.
Proficiency in manpower planning, mould to machine planning.
Proficiency in new product/ mould tryouts and approvals according to set quality standards.
Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials and breakdown time reductions.
A keen strategist and planner with skills in conceptualizing and effecting process initiatives to enhance plant efficiency and productivity.
Resourceful at strategizing techniques for optimum utilization of manpower/ machinery.
Effective communicator & team leader with strong analytical, problem solving and continuous learning skills.
Keen understanding & experience of implementation and documentation of quality systems, techniques

Work Experience

Assistant Manager Production
Since Mar. 2011
Company Profile: One of the leading manufacturer of injection molded furniture, industrial crates, Pallets, Paint container & other house holds.

Executive
Jan 2009 - Feb 2011
Company Profile: One of the leading manufacturer of injection molded furniture.

Production Shift In-Charge
Nov. 2007 - Dec. 2008
Company Profile: A well known company in Nigeria, manufacturing molded furniture, household item, Thermo ware, Pens, all type of plastics products.

Officer
May 2006 - Oct. 2007
Nilkamal Limited.
Company Profile: One of the leading manufacturer of injection molded furniture

Shift In-Charge
April 2005 - April 2006
Gaurav Agro plast Limited (Kisan Group Company)

Shift In-charge
Jan. 1999 - April 2005.
Cello Pens & Stationary Pvt. Ltd.
Company Profile: One of the leading manufacturer of office stationery.

Job Profile: Production Related
Working as production Assistant Manager and Handling all production related activities.
Shift engineers scheduling and work allotments
Verification of daily production process monitoring sheet and breakdown maintenance report.
Verification of daily rejection reports and root cause analysis.
Daily production planning and scheduling of mould, machine, raw material & manpower.
Advanced planning for timely executions of orders along with dispatch/ marketing department.
Active participation to resolve quality issues and customer complaints.
Close monitoring and maintain OEE targets and breakdown % targets.
Analyzing other requirements like Jigs, fixtures and utility etc for proper functioning of production processes.

Other Responsibilities:
Setting up new product mould trials to meet standard quality requirement set by company.
Planning for trials of new moulds received and gets approved within target timing.
Process parameter standardisation, composition, cycle time standardisation for new products
Active participation in new mould manufacturing concepts for production optimization, breakdown reductions.
Mould modification related suggestions for better quality and easy process setting.
Quality system documentation of trials according to ISO 9001-2000
Responsible for improvement in existing and new products for color, new aesthetic looks and finishes etc.
Responsible for study, trials and installation of latest technologies.
Improvement in existing technologies to increase productivity, reduce breakdown, save energy & man hours.
Process/ product settings and training to subordinates at Nilkamal different plant locations in case of difficulty to concern plants.
Training to subordinates on different topics.

Core Competencies:
Production Planning /Productivity improvements
Proper placements/ scheduling of shift engineers or manpower according to skills & knowledge.
Handling all production related activities like mould to machine planning, raw material planning, utilities planning.
Calculations for effective utilization of machine time v/s productivity according to set system of “Overall equipment efficiency”.
Productivity improvements by reducing product cycle time, as well as by using techniques motion study and process study.
Productivity improvement by keenly watching rejection reasons and analyzing root causes.
Responsible for improvement in existing and new products for color, new aesthetic looks and finishes etc.
Active participation in improvement in existing technologies to increase productivity, reduce breakdown, save energy & man hours.
Setting up rejection / breakdown targets and achieve the same within time and cost parameters.
Strategic planning to fulfill marketing orders in targeted time.
Training and development of shift engineers and lower level manpower for production process and system implementation.
Quality system documentation of daily production according to ISO 9001-2000 as well as SAP recording.

New Mould Tryouts
Setting up new product mould trials to meet standard quality requirement set by company.
Planning for trials of new moulds received and gets approved within target timing.
Process parameter standardisation, composition, cycle time standardisation for new products.
Active participation in new mould manufacturing concepts for production optimization, breakdown reductions.
Mould modification related suggestions for better quality and easy process setting.
Quality system documentation of trials according to ISO 9001-2000.

Quality Assurance:
Updating ISO activities as per the ISO 9001-2000 norms.
Monitoring adherence to quality standards such as Six Sigma with key emphasis on improving quality.

Machines Handled
L&T with microprocessors having 100 tonnages to 650 tonnage.
CLF with microprocessors having 150 tonnages to 3000 tonnage.
Cincinnati Milacron with microprocessors having 100 tonnages to 775 tonnages.
LG with microprocessors having 100 tonnages to 160 tonnages.
Battenfeld with microprocessors having 50 tonnages to 100 tonnages.
Mir with microprocessors having 675 tonnages.
Windsor with microprocessor having 130 tonnages to 1100 tonnage.
Career Highlights

Training Programs:
Attended various training programs such as:
ISO Awareness and implementation.
Six sigma Awareness and implementation.
Internal Auditing.

Future Goals

To achieve the higher Designation

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