• Gender: Male
• Age: 60
• Designation: Manager
• Highest Education Level: Masters - Degree
• Preferred Country: India
• Work Experience: 30.3 Year(s)

Education

Master of Technology (M.TECH.) in Plastics & Rubber Tech from University of Calcutta, India with 72% in 1993
Bachelor of Technology (B.TECH.) in Plastics & Rubber Tech from University of Calcutta, India with 68% in 1991
Master of Science (M.Sc.) in Organic Chemistry from Utkal University, India with 62.3% in 1989
Bachelor of Science (B.Sc.) with Chemistry Hons from NCERT, New Delhi, India with 62.75% in 1986

Skill Sets

Six Sigma concepts.
UNIDO- best manufacturing practices.
JIPM-TPM.
Lean manufacturing intensive program.
ISO – 9000 internal auditors training

Work Experience

Factory Manager
Since August 2011
Company Profile: Manufacturer of plastics products
Job Profile:
Manage a group of workers, deploy them on respective works.
Monitor & Set Process Parameter for all production machines to optimize production.
Monitoring Production target, Production planning on-line checking.
Handle Mould change based on production plan & marketing requirements.
Monitor Rejection levels within acceptable limits.
Monitoring production operations & ensure proper reporting on shop Allocate manpower as per budgets/ requirements.
Final inspection as per master sample.
Reconcile Material at shop floor to ensure consumption is within target levels.
Maintain ISO & QMS documentation sheet.
Coordinate with various internal dept .for related issues within set time schedule.
Reviews with Plant Unit MD the production status.
Adhering the quality management system & ensuring adherence to the same
By juniors. Ensuring compliance of various quality measures.
Implement technical adherence to production & process area for
Proper Quality & Quantity production.
Installation the total plant M/C Installation & Commissioning.
Execution of new developments & improvements inside the plant.
To organize manpower for priority wise breakdown maint & Project work
Analyzing the nature of breakdown & organizing for spares, repairing jobs.
Organizing & verifying preventive maintenance and breakdown maint.
Maintaining proper housekeeping.
Study spare consumption and raise PR as needed.
Co-ordination with store-purchase dept. & Follow up for the spares with Purchase Dept.
Implement & Monitor 5S & Safety in shop floor area.
Zero Accident Compliance on shop floor.
Doing advance Job Load Plan on quarterly basis which reduced time losses due to waiting for
instructions.
Handling Following Injection Moulding M/C`S.
BMB 850 & 1000, Negribossi V-850, Ferromatik Milacron Omega 775 & 450, Super Master Series, SM 1250, 350 & 250, TON.

Plant Manager
January 2009 to July 2011
Company Profile: Providing Injection Moulded plastics containers, buckets, pails.

Factory Manager
April 2007 to December 2008
Lootah Industries

Chief Engineer
April 2006 to January 2007
Pran Group

Works Manager
September 2004 to March 2006
Eastern Polycraft Industries Ltd

Factory Manager
March 2004 to June 2004
Bahrain Tanks

Production Manager
April 1998 to February 2004
Patton Tanks Ltd

Production Manager
April 1996 to March 1998
Writing Products Ltd

Sr. Engineer Production
January 1994 to March 19’96
Alpha Toyo Ltd

QA Engineer
June 1993 to December 1993
SCJ Plastics Ltd

Graduate Engineer
April 1992 to May 1993
ICI India Ltd

Plant Trainee
June 1991 to August 1991
Coates of India Ltd
Job Profile:
Project Planning & Execution
Anchoring Project planning & on-site commissioning activities to ensure completion of project within the time & cost parameters and effective resource utilisation to maximise the output.
Minimizing performance bottlenecks for high productivity with optimization of men, material & machine; preparing process sheets & estimate sheets for the same.
Preparing SOP, MIS reports, manuals & work instructions for production operations for the unit and performing layout finalization for commissioning activities.
Installation and Commissioning of the equipments as well as conducting tests & inspections to ensure operational effectiveness of plant & utilities.
Strategic project planning to keep ahead in competitive environments.
Product Development
Assisting manufacturing team to streamline product manufacturing.
New product introductions as per customer requirements & grow the business turn-over & profits
Extended entrepreneur guidance for setting up of polymer processing units starting from product identification to tie up to end users.
Quality / Engineering Operations
Defining and monitoring Quality systems viz: TS-16949/ISO-9000, Quality policies, Six Sigma projects, environmental protection regulations and risk management policies and maintaining the related documents for the same.
Identifying assignable and chronic causes by the use of latest analysis techniques & process controls for
Man Management
Directing, leading & motivating workforce involving Production/Quality personnel, designers, suppliers, contractors and imparting continuous on job training for accomplishing greater operational effectiveness/ efficiency.
Working on succession planning of the workforce, production management activities, appraising the member’s performance & providing feedback.
Resolving interpersonal issues & working towards a harmonious and productive work environment.
Result oriented professional with over 19 years across Engineering Operations, Engineering Project management & Product development.
Short & Long term Strategic planner with fair idea of business dynamics
Specially recognized by the company for exceptional performance in Operations Management and Business development.
Knowledge of Quality Management systems and well versed in implementation techniques.
Technically sound in managing plastic injection moulding, blow moulding, PET preforms / bottles, PVC/ CPVC/ HDPE / DWC pipe extrusion, PVC (chappal), fiber glass division / FRP moulding shops, Flexible packaging/multi layer, PU/PE Foam, Ball Pen, Plastic plating, Rotational moulding etc.
Hands on experience across Factory operation, feasibility studies, R&D, production planning & new mould development, mould setting, product development, process enhancement, cost savings.
Overall leading the group in daily work execution, motivation and building confidence of peers through on job training.
Effective leadership, communication & interpersonal skills with strong analytical and problem solving abilities.
Rotational Moulding, RIGID PVC, PPR & HDPE PIPE & Profiles, PP/HIPS //PS/PE Sheet Line; PP Tape line, Injection Moulding Blow & stretch Blow Moulding(PET), Hose Pipe (Suction/Braided/Garden hose), Suit Hanger, PVC pipe fittings, GRP/ FRP Tanks etc Chilling plant
Heating-cooling mixer setting, Threading & Printing of pipes, House Hold items.
Die complain short out & tie-up to tool room, Pulverization and Extrusion Processes.
Twin Screw Batten Field Extrusion Machines.Auotomatic Inection moulding m/c, Blowing moulding m/c, Hot press and Cold press moulding m/c, Kneader m/c etc.
Producing half inch to eighteen inches dia pipes-setting & maintenance.
Product Purview
Injection Moulding:
Complete Ball Pen/Writing instruments. Stationary items: Moulded items for automobile industries & for Cars & Two wheeler and Containers/enclousers for IOCL, HPL, BPCL, House Holds & furniture items (chair/table) upto 1400 Tons M/c etc, by using ABS, SAN, PP, Polycarbonate, Delrine, Acetal Resin, FPT, Nylon, LD, LLD, HDPE, PS, HIPS, EVA etc.
Rotomoulding & GRP Moulding :
Water storage tanks-upto 30,000 Ltrs. capacity, in single layer and multi-layers.
Insulated Ice Boxes (50 Ltrs. to 300 Ltrs.) for Coca Cola, Pepsi etc.
Skips. Battery boxes, AC tray& Shower tray, bath tub, swimming pools, boat, Pallet-1 M/T load taking capacity. Road Barrier/Traffic cone.
Loft tanks for kitchen (100 Ltrs. to 425 ltrs.) by using LLDPE (Linear Low Density Poly Ethylene) poly ester resin materials.
Rotational moulded // GRP Moulded lids for water storage tank
PVC Extrusion:
PVC Pipes (Rigid & Flexible) upto18”dia by twin screw extruder, HDPE Pipes, PPR Pipes, Multi layer films, Woven Sacks, PP Tape, PVC Profiles, Rope/ Sutli.
Blow Moulding:
Jerry Cans, Cosmetic bottles, Jars by using HMHDPE, HDPE, PP, PET bottles etc.
Kneader:
Colored Master batches for LD, HD, HMHD, PP, PVC, ABS, PS, HIPS, SAN based products & Calcium filled compounds
FRP/GRP:
FRP Tanks, GRP Ladders & safety cages, Cooling Tower of different TR capacities, Cable trays &cable ladders. Swimming pools, boat etc.
PP/HIPS/PS/PE Sheet Line:
EPS sheet, disposable cup,glass,plate (PP sheet), packaging items (PE foam sheet), lunch box/trays/containers, wall paper (PS soam sheet) etc.

Future Goals

To be a G M in plastic industry