• Gender: Male
• Age: 55
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Current Gross Salary: INR  500000 /Annum
• Expected Gross Salary: INR  600000 /Annum
• Preferred Country: India
• Work Experience: 31.8 Year(s)

Education

Post Graduate Diploma In Plastic Processing Technology from CIPET, Ahmedabad with first class in 1993

Skill Sets

21 Years in Injection Molding Technology.
Carrying out production activities on the shop floor as per production planned both in terms of quantity and quality.
Overall Management review & control of all activities.

Work Experience

Manager-Production
Since 1996
Company Profile: High precision injection molded plastics components, molds & Dies, for various OEM requirements like Electronics, Medical, Automotive, Consumer Electronics, Appliances, Tele communications, etc.

Production Officer
1993 to 1996
Company Profile: Manufacturer and exporter of travel luggages.

Job Profile:
Carrying out production activities on the shop floor as per production planned both in terms of quantity and quality.
Overall Management review & control of all activities.
Upgradation of production process for increased productivity & better utilization of machine.
Establish & finalize process parameters.
Developing new methods for better utilization of manpower &reduction of wastage (material).
Make changes for improvement of working systems.
Assisting V.P.- Operations for conducting training classes for workmen, supervisors & other staff persons.
Motivation of operators, supervisors & other staff persons.
Coordination with Tool room people for conducting new moulds trials. Dealing with Tool Manufacturer for new mold development as well as for existing tool modifications.
Visited in China for mold validation and USA for automatic line validation in 2008-09.
Coordination with R&D as well as Purchase for the feasibility of new material, change in material, material development, master batch trials and vendor validation and approvals.
Esurience of suitable working enviournment .
Dealing with Customer and Marketing on daily bases for delivery schedules, quality requirements, new developments and/or any modification required with existing products.

Production:
Identifying areas and scope of improvements and taking steps to rectify the system / improvements for better productivity , quality, safety, cost and delivery.
Development of personal skills in regards to the product knowledge, process knowledge & imparting the same to the subordinates which helps in determination of root cause & action initiations.

Maintenance:
Manages an annual budget, including maintenance budget, new projects, and operation consumables.
Installation & of commissioning Plant Machineries including utility.
Plan & execute Mechanical & Electrical preventive & Break down Maintenance.
Co-Ordinate with external agencies related to maintenance & Tool room activities

Quality Control/Assurance:
Ensuring adherence to quality standards & quality system management ISO 9001 & TS16949 and maintaining all related documents.
Identifying areas of quality failures and taking steps to rectify the system wide preventive and corrective actions to avoid the reoccurrences.
Practicing quality standards with key emphasis on improving quality and improvement opportunities.

Man Management:
Leading/motivating teams ensuring their career development and positive contribution to the company.
Imparting training to various personnel’s, thereby ensuring optimum performance.
Continuously training and developing people.

Material Planning:
Streamlining the system and procedures for effective inventory control for ensuring ready availability of materials to meet the production targets.
Tracking & maintaining inventory levels in the assembly and stores for all items required.

Other Activities:
Maintenance.
Job knowledge & on hand experience of Preventive Maintenance, Break Down maintenance & Predictive Maintenance of all Injection Molding Machines, Auxiliaries & Utilities and Special Process Machines etc,.

Internal Quality Audit.
Carrying out internal quality Audits in various Dept. for ISO 9000 & TS - 16949 System.

Familiar With:
Machines:
Conventional Injection molding machines.
1) Windsor 80T to 400T,
2) Kausy 630T, 800T, 1000T & 1200T,
3) HMT, Toshiba etc.

Microprocessor Injection molding machines
1) Engle – 100T to 300T,
2) Nissei – 40T to 360T,
3) Arburg – 35 T.
4) HwaChin – 80T to 800 T
5) Husky – 400 T

Thermoplastics/ Thermoset Injection molding machines
1) L&T McNeil – LTM 150, LTM De Tech – 85.
2) HWACHIN- TB150.

MOLDS:
1) Hot Runner/Semi Hot runner/ Runnerless molds,
2) Single Cavity/Multi cavity/ Family molds,
3) Thermplastics/Thermosets molds.
4) Insulated Runner Molds.
5) Over molding

Materials:
1) Commodity plastics: PP, PE, PS, PVC, PMMA etc.
2) Engineering plastics :ABS, PC, Poly Acetyl, Polyamides, PPO, Polyesters, PES, etc.
3) Thermoset materials : PF,MF, Polyester.

Auxiliaries & Utility:
1) Mold Temperature Controllers, Hot Runner Controllers,
2) Dehumidifiers, Hopper Loaders, Tray Ovens,
3) Granulators,
4) Chillers, Air Dryers,
5) Air Compressors ( Screw Type & Reciprocating ),
6) EOT Cranes, D.G. Set, Electric Panel, Transformer,
7) Cooling Tower, Water Process System, Softening Plant, etc.
8) GMAT Automation Line – Robotics

Future Goals

Production Management