Ref. No. : CA - 16056 - (Production - Moulding – with 29.5 years in Plastic Industry)

Education

Post Graduate Diploma in Business Management, By AIIMS 2007-08

Post Graduate Diploma in Plastics Testing & Conversion Technology from Central Institute of Plastics Engineering & Technology
(CIPET),Lucknow, 1994 – 95.                                     
MSc in Physical Chemistry from Dr.R.M.L.University Faizabad (U.P.) Balrampur, 1992 – 94.  

Vocational Trainings on ISO / TS16949,5 S, KAIZEN, TPM,APQP,FMEA,SPC & Poke Yoke 
Certified  Internal Auditor for TS16949 by TUV &TUV with MINDA.

Skill Sets

Twenty years  of industrial experience in field, Handling the Plant in all aspect, Productivity & quality Management, & Training of people, Supplier development, Procurement in Local and Imported parts & Mould, 2W/3W  Switch Assembly and Light assembly and good commond with all type of plastics (PP, HDPE, ABS, Nylon, PC etc)
Well experienced with multi skilling from Wire Assembly  to Process of  Injection, Blow, Stretch Blow, Metalizing & Paint Shop process (Paint quality, Inspection and Performance test )
Experience in managing mass manufacturing, Stream lining process / procedures to facilitate smooth support to production process costs & enhance efficiency of people. 
Well versed with the process of  TS/ISO- 16949-2008. And TPM system 
Well conversant with Business Process Improvements using KAIZEN/ 5S/FIFO/3M/4M.


Work Experience

Manager
Since Dec 2011
Company Profile : A Leading Manufacturer of Automobile Components.
Job Profile:
Responsible for Manufacturing & Quality of Plant and Customer
Handling New Product Development
Daily review of Molding for OEE and Plant efficiency. 
Well versed with ISO / TS 16949 standards and implementing strict quality measures to ensure quality of the materials / equipments and reducing rejection level to minimum. 
Assist to MR for internal audit, verification of effectiveness of the implemented system, designing internal controls & ensuring strict adherence to the same.
Review with maintenance for machine maintenance and machine availability.
Machine wise data monitoring and support to Part production for all the means (Planing to delivery).
Shop floor management for Manpower handling,
Productivity and quality review on weekly basis and Management review monthly basis.
New molding trial review and facility management. 
Weekly review with Purchase  for forth coming losses
Supplier development and monitoring.Procurement for development. 
SAP Module handling for QM and MM &,PP.
Supplier Monitoring with Inward PPM and Assy PPM separately.
Responsible for QA system and Procurement with  Vendor development, Assist to Deputy manager. 
Customer Interaction for all type of activity Commercial and Technical (Weekly/Monthly ).
Supply management for Import and local and New part development.
Supply Chain Management for Local and Imported part (RM & Mould).
Monitoring for Customer supply and quality.
Painted part quality related for testing performance as well as part like DFT, Delta E Value, and Chemical Test, Performance Test, Defect Analysis.
Development stage part performance test performed for New Part.
Monitoring defects and action in day to day routine to achieve targe.
Develop the Part from Indonesia along with Technical Partner in Indonesia.
TOOL Development Activity freezing &finalization for Monitoring & ensure the Drawing & Model requirement as required for module.
Quality Circle & CFT activity running for analysis of problem.
Interaction with the Vendor to provided Technical Support for System related requirement.
Supplier Material Clearance & monthly evaluation of supplier DATA being strict monitoring through SAP.
Support to Vendor to provided training 5S, Kaizen, and, Defects Analysis method Improvement Activity.

Assist Manager
Since May 2006 - Dec.2011
Company Profile: A Manufacturer of Auto Electrical & Light System, Interiors Trim, Instrument Panel, Door Trims & Automotive Exterior Part. 
Job Profile:
Responsible for vendor related issue, BOPs, Wire Assembly, Lens Reflector and Hardware items.
Leading the Team for Lighting Part Assembly quantity and Quality both.
Development of  new product for 2wh/3wh wire assembly.
Supplier development  and Up gradation by review at a frequency.
Review and monitoring of supplier @ monthly basis.
Based on Customer schedule procurement planning monthly /weekly /daily basis.
Rejection Monitoring and review with supplier to control the PPM. 
Defect wise / Part Wise analysis for Line rejection.
Line loss monitoring and rcording monthly basis.
CFT review meeting. 
Responsible for OTPM activity for Plant TPM. 
Active Member in Corporate supplier development team to improvise and developed. 
TPM Culture at Vendor end.
Switch Plant : Heading the Supplier development and improvement in quality at vendor 
Assist the Sr. Engg &Enggs to meet the target from Vendor.
Responsible for all category of Technology in Supplier Quality Activity (Plastics, Die Casting, Presspart, Forging Metalizing).
Vendor Upgardation &Evaluation their systematic approach, running Vendor –Cluster Meet @ monthly basis, Q- Manager concept (A joint Activity with Supplier) and Vendor System Audit.
monitoring each Supply of material with Data Seg. Hrs,Supplier Complaint &Supplier PPM.
Sheet Metal Process Validation and assurance at Supplier End with Potential monitoring parameter.
Spring coiling, Machining, Fastner parts process Validation, review by frequent audit. 
Plastics, Die-casting, Powder Coating Process study and freezed its flow to achieve its optimum level.
TPM Activity Based Company under guidance of TPM GURU
Tool Development Activity freezing &finalization for Monitoring & ensure the Drawing &Model requirement as required for module.
Quality Circle &CFT activity running for analysis of problem.
Interaction with the Vendor to provided Technical Support for System related requirement.
Supplier Material Clearance & monthly evaluation of supplier DATA being strict monitoring through SAP Support to Vendor to provided training 5S, Kaizen, and TPM 16 Losses based,Defects Analysis method Improvement Activity.
Supplier Complaint Monitoring in 333 methodologies.
Ensuring Supplier PPAP activity, SIR &other packing related assurance for New developed parts.
DOL based activity to eliminated inspection time at receiving stage.
DEFECTS WISE analysis to focus Vendor part instead of Part wise.
Work on Cause side with Preventive mode for All Process.
 
Head Quality
Since Nov 2005 - April 2006.
Company name :  KS Precision Pvt. Ltd.
Company profile: A leading manufacturer of automotive parts,switches & Energy Meter components by using Engineering Plastics Material on M/C L&T, Cincinati, Vishwakarma, Windsor Asian Plastics.
Job profile : Looking & ensuring the Internal Quality & customer quality.
assisting to quality member & IPQC.
Daily Rejection Analysis machine-wise & calculating their PPM & Plant PPM also, production planning and control, machine wise planning,Machine Utilization, OEE calculation, CFT approach for customer concern.
Responsible for the Qaulity of customer Part by DOL system.
Worked with the improvement activity like 5S, Kaizen, Quality Circle & CFT.
providing the training to Associates & sub-ordinates about system improvement & quality requirements. Process setting, Mould loading, Trouble shooting, Material handling methodology.
Customer co-ordination for technical issues.
Customer Interaction for all the Technical related requirement including New developments. 
PPM based monitoring for quality Parameter in Process Improvement & feedback from customers.
Using Material ABS, PP, PBT, PC, PMMA & DERLIN, Nylon & Styrene Plastics.

Leader Production Quality
Sept.2002 - Oct.2005.
Company Name : Shankar Moulding Pvt. Ltd
Company Profile: A leading manufacturer of Automotive parts,switches & Energy Meter components by using Engineering Plastics Material on M/C L&T, Cincinati, Mafatlal Nigahata, Vishwakarma, Windsor, Asian Plastics.
Job Profile:
Responsible for the Shop Floor activity for production Planning & Inprocess with  customer quality.
Assisting to quality member & IPQC, Operators
Production Sup to get right approach for quality, M/c Utilization.
Daily Rejection Analysis machine-wise & calculating their PPM & Plant PPM.
Production planning and control, machine wise planning, Machine Utilization, OEE calculation, CFT approach for customer concern.
Ensuring the Qaulity of customer Part by DOL system.
Working with the improvement activity like 5S, Kaizen,,Quality Circle & CFT
Providing the training to Associates & sub-ordinates about system improvement & quality requirements.Process setting,Mould loading,Trouble shooting, Material Handling methodology.
Customer co-ordination for technical issues, complaint related and improvement related Issue.
Process qualification for New part with trial and ensure.
Assuring the quality by recording data during running part in production & feedback from customers.
Frequently using tool & techniques to analyse of data.
Using 3 3 3 method to solve the customer problem.
Computing monthly data into Technical MIS 
Prepared &present the Presentation Slide to present the company performance before the cluster member (Technical & Commercial data) monthly.
Ensuring the New Development tool`s SIR preparation & submission.
PPAP &control Plan &other documents.
Also started the TPM activity (JISHU HOZEN ) & Model Machine Activities under our supervision. 
Evaluating the performance of the m/c &their breakdown pareto Analysis for Technical MIS.
Using Material ABS, PP, PBT, PC, PMMA & DERLIN, Nylon & Styrene Plastics.

Supervisor – Production & Quality.
Jan 2001 - Feb 2002
Company Name: Alhada Water Co. Ltd.
Company Profile:
An ISO 9002 company engaged in manufacturing of Injection molded components & PET bottles with on-line in-house filling of Mineral Water.
Job profile : Incoming, on-line & finish product inspection, maintaining there records as per ISO -9002 Inspection of label text & proper sealing, proper packing in the corrugated box to avoid damages during transportation.
Statistical techniques applied in the on-line inspection by collecting the variable data of the machine &the attribute data from the finished products. monthly productivity chart.
Scheduled preventive maintenance of Injection molding (Arburg From Germany) Stretch Blow Moulding machines SBO10 (From Sidel). 
Trouble shooting of problems related to Injection & Stretch Blow Moulding M/Cs.

Quality Engineer Cum Quality Incharge.
Sep 1997 - Dec. 2000
Company Name Lnnovative Tech Pack Ltd.
Company Profile: Engaged in the manufacturing of PET jars, bottles with Nissei – ASB, SIDEL M/Cs.
Job Profile:
Individual handling of all Quality control activities.
Implement the quality system in the Unit &set-up the quality lab. 
Incoming, on-line, Out going products inspection & testing of the finished Products & maintaining their record.
Supervise to Quality Inspectors & Packing Supervisor.
Attend the customer’s complaint & solved their Problems by permanently.
Ensured the Quality &fulfill the requirements of Pepsi, Coke, Cadbury, Perfetti & Duncans etc.
Inspection of C.boxes (bursting Strength, GSM, BF, No of plies, type pasting of paper), BOPP tapes, LD bags & etc. 
Drawing study &achieved the accuracy of the product as per customer requirements.

Quality Engineer.
Aug.1995 - Aug.1997. 
Company Name : Padmini Polymer ltd.
Company Profile: An ISO 9002 Company, engaged in the manufacturing of PET bottles & jars with AOKI Injection Stretch Blow Molding M/Cs.
Job Profile:
Inspection & testing of the Jar & bottle by maintaining their records as per ISO 9002-1994.
Supervise to the quality supervisors.
Help to maintain the quality activity in ISO formatting.
  






          
    
   

Future Goals

Interested in a career opportunity with a forward thinking and well growth for organization.

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com