• Gender: Male
• Age: 42
• Designation: Manager
• Highest Education Level: Graduate - Degree
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 21.7 Year(s)

Education

Bachelor of Business Administration in 2007

Diploma in Polymer Technology in CPT in 2003

Skill Sets

Computer Knowledge:
MS Office
SAP R/3

Technical/Management Skills Exposure:
Done Mold design software in CIPET–CAD/CAM ,UNIGRAPHICS,MOLD FLOW ANALYSIS
Hands –on experience in running injection moulding machine and accessories
Experience in Tool tryouts for plastic parts
Experience in Electronics and Automobile industry
Experience in Production planning and control
Experience in different type of plastic material processing
Familiar with product analysis and trouble shooting
Experience in 2K,Insert moulding,Vertical type Injection moulding
Proficient in managing people at different levels, leading a team for implementing SMED concepts
Demonstrated abilities in working on initiatives, achieving annual cost savings Improved productivity by technology management
An effective communicator with excellent relationship, managementskills, strong analytical,problem solving and organizational abilities

Work Experience

Production Manager
Since Jan 2014
Company Profile:Making engineering plastic parts

Section chief–Molding & Paintshop
Oct 2012 to Dec 2013
Company Profile : Highly engineered fasteners and components
Job Profile : 
Ensuring the 100% achievement of production compliance in Regular production & Ramp up Project
Daily review of Production quantity, CoPQ and mould/machine breakdown analysisfor Regular Parts & New Product
To coordinate the team members and activities in improving production efficiency and reduce rejection by scheduling, Optimum Utilization of men and machines.
Conducting new mould and material qualification through process optimization method
Troubleshooting & work to improve yield and reduce cycle time and execute plans for continuous improvements in systems and methods.
New Robot Programming&New mold trail/Analysis/VPT & CPK trail setting.
Process Optimization, Controlling of Parameters, Process Stability and standardization.
Trainer for Mould Setters, Group Leaders & Operators.
To keep and encourage the practice of 5S in shop floor
To keep and practice the shop floor in control according to ISO, OHSAS& EHS standards.
Cost of Poor Quality analysis through 8D method
Laurels and Accolades:
22% Cycle time Reduction in Housing painting plastic parts by optimized mould opening closing & robot setting. 2.5 Lakhs/Yr saved by cycle time reduction
Implementation of Lean concept in battery cover line.1.5 Lakhs/Yr saved by eliminated 2 operators 

Senior Engineer -Production
Aug 2011 to Oct 2012
Company Name : Samsung Electronics (I) Pvt Ltd
Company Profile : Electronic products manufacturing company
Job Profile : 
Shop-Floor supervision, Trouble shooting, Customer care, daily production volume.
To coordinate the team effort and activities in improving production efficiency, Product Quality. Oversees the daily activity of requesting / issuing activities for the Production Operation and shift arrangement. Expedite materials to support production.
To practice 5S & PRO 3M concepts and create conducive environment for good housekeeping and safety.
Responsible for meeting daily operational matrix such as quality, shipment, scrap and cost. Preparing monthly report and analysis preparation
Process Setting, Machine allotment according production plan, Expedite Mold allotment for maintenance & Manpower handling.
Implementing KAIZEN & POKA YOKE, Preparation of Rejection analysis setting by fishbone chart, Activity network chart, Check sheets,

Asst Engineer – Production
Nov 2008 to July 2011
Company Name : Perlos Telecommunication (I) Pvt Ltd
Company Profile : Finnish Mobile Parts Enclosure Company for Nokia
Job Profile : 
Carry out the production as per planning.
Trouble shooting and shopfloor supervision
Conducting trial on new mould/material
Planning for mould change/accessories
Setting Injection moulding parameters
New product robot programming and setting
Ensuring 5S in shopfloor
Working on raw material reconciliation
Working on ISO & EHS audit process
Implementing KAIZEN & POKA YOKE, Preparation of Rejection analysis setting by fishbone chart, Activity network chart, Check sheets & PDCA

Engineer-Molding & Assembly
Nov 2003 to Nov 2008
Company Name : Mainetti (I) pvt ltd
Company Profile : Manufacturing & Assembly of plastic hangers 
Job Profile : 
Carry out the production as per planning.
Production Line Supervision.

Training Undergone:
M.K.Electic (I) Ltd., - Trainee production
MRF Ltd., - Trainee Production
Ms-Office
7QC Tools
Cycle time reduction
SAP R/3

Technical Expertise:
Machines used
Sumitomo, JSW, Ferromatic, Fanuc, Engel, L&T ,Arburug, EPM, LGH ,Krauss Mafai ,Windsor ,Jet master ,Hwanda
Tonnage Handled 
40 Ton to 1200Tonnages

Materials used
PC,PC/ABS,PMMA,TPU,TPE,HIPS,PP,ABS,HDPE,LDPE,SAN,GPPS,POM,NYLON,EVA,BMC

Robot Used 
3 Axis -- Yushin, Engel, Wittmann
6 Axis – ABB & Fanuc

Career Profile:
Production ( Moulding & Paintshop ) with 11 Years’ experience in production management, strategic planning, quality assurance and Process development. Integral in line layout, cost reductions, and sustainable yield improvements. 
Noted for kaizen implementation, poke-yoke techniques, problem solving and trouble shooting. 
Other areas expertises are:
Inventory Control             
Head Count Optimization 
Cost Reduction and Revenue Gain              
New Project Management / Lean Manufacturing
People / Delivery Management

Future Goals

Seeking a challenging position in an organization, who offer a creative work environment in the field of Plastics, which can enable me to foresee the advances in technology and keep abreast my knowledge to the latest