Ref. No. : CA - 20070 - (Production - Moulding – with 26.5 years in Plastic Industry)

Education

Post Graduate Diploma in Plastic Processing Technology From CIPET in 1999

B.Sc. [Chemistry] From Pt. Ravi Shankar Shukla University, Raipur [C.G] in 1998

Skill Sets

Experience in shop floor management, production, maintenance and planning via tools like ISO 9001, TPM, Kaizen and GMP.
Proven expertise in new project development, waste control system& product costing
Excellent hands over cost saving via utilization of automation technology and reducing the human efforts as much as possible to control the cost of the product.
Market research &Product Development from the scratches as well as up-gradation
Local & international vender development for various tools, spares, molds and machinery.
Deft in reviewing processes, effectuating cost control measures, i.e. product costing , Budget for maintenanceand building a culture of continuous improvement in all the areas simultaneously
Excellent expertise into Chairs, Tables, household items, thin wall containers, Industrial items, Pail Buckets 5ltr to 20 liter, Coco-cola crates, beer crates, industrial crates, silicon cartridges.
Good command over PET preforms up to 32 grams/ 96 cavity as well as b

Work Experience

Plant Manager - Plastics Unit
Jul 2016 to Aug 2017
Company Profile : Manufacturer of Silicon sealant, Adhesive taps, Spray Paints, caps, closure, cartridges and other plastic products.
Job Profile :
Manage monthly production plan, material consumption, and loss & yield & rejection analysis.
Monitoring & controlling factory expenses for manufacturing, maintenance of the plant machinery, breakdown repair expenditure as per given budget by management.
Observation on Machines Maintenance Scheduling and optimum men-power optimum utilization.
Actively involved in new machine finalization, projects developments, new mould developments raw material finalization, master-batch & filler trial and finalization.
Motivating Maintenance team for better results, developing new ideas, developments, necessary modifications in the machines, processes and equipment’s, to increase productivity & reducing machine breakdown time.
Taking into account the various trials of molds, raw materials, process parameter, new material compositions, Also in paint shop new paints, Lacquers, thinners for IR UV curing, thermal curing etc.
Actively involved with HR department in terms of technical recruitment, Appraisal, KPIS, KAPEX preparation, solving manpower internal concern with management, team Development, floor safety, fire fighting training, & behavioral training for shop floor

Achievements:
Successfully reduced printing rejection up to 1.2% and molding rejection up to 0.65%.
Achieved Sharjah Excellence award 2016 for plastics division.
Manage to maintain 0 NC in external ISO audit.
Successfully solve the problem of cooling line, achieve desired water pressure in inlet line and reduce the electricity consumption by optimization and proper utilization of chillers.

Assistant Manager - Production & Maintenance Plastics 
Jan 2013 to May 2016
Company Profile: Manufacturer of Plastics furniture, crates, industrial and household appliances.
Job Profile:
Day to day production analysis, process enhancement, material loss analysis & rejection control.
Machines Maintenance Scheduling and optimum men power optimum utilization.
Capability of carrying out heavy maintenance i.e. Tie bar replacement & tie bard adjustment for various machines.
New mould /material & master-batch trial and finalization.
In-house mould maintenance and team development.
Monthly Production planning & Material forecasting.
In-house operator training & developing various standard operating procedures.

Achievements:
Successfully launch household articles in market for Avnash Industries and continuously involved with market survey, research and implementing ideas for cost optimization.
Manage to restart injection and PET blowing machine which was down from many years.
Achieved highest OEE award for the year 2014-2015

Head of the Department (Injection Division)
June 2009 to Dec 2012
Company Name : General Plastics Ltd
Company Profile : Manufacturer of Caps & Closure of various soft drinks, cosmetics and thin wall containers.
Job Profile : 
Successfully manage the entire moulding plant activities with the team of 20 maintainers as it’s a 24* 365 days running industry with approximately 46 Injection Machines.
Successfully implemented Kaizen tools on production floor. 
Achievements:
Achieved Single minute Digit Die Change.
Achieved maximum availability time for the machines.

Associated Consultant
Apr 2008 to Apr 2009
Company Name : Datamatics Ltd.
Company Profile : Offer various services like software development and software testing facility to the world.
Job Profile : 
Involve in generating NC, requirement gaps, Bug Logging, test plans and testing the application.
Achievements:
Excellent team player.

Plant Eng.
Oct 2004 to Jan 2008.
Company Name : Mace Industries Nigeria Ltd
Company Profile Manufacturer of household articles, coolers, gift items and hangers.
Job Profile : 
Successfully manage the production/Maintenance /New Mould Trail.
Successfully accomplish preventive maintenance of generator set like changing and Servicing Air filter, Oil filter, and Fuel filter on Caterpillar 365 KVA. 110 KVA, 40 KVA, Deutz 27 KVA.
Consumed tons of regrind / reprocess material.
Achievements:
Awarded zero breakdown bonuses during the tenure. 
Awarded for increasing the production up to turnover 40% and developing marketing team.
Awarded to implement packaging automation in order to utilize maximum shop floor 

Production cum Maintenance Eng.
July 2002 to Aug 2004
Company Name : Kane - EM Ind. Ltd 
Job Profile : 
Assisting in day to day production. 
Involve in men power planning and handling. 
Achievement:
Commissioning and installation of the injection machines. 

Production Eng.
Aug 1999 to May 2002
Company Name : Cello Plastotech
Company Profile : Involve in the manufacturing of various household articles like pail buckets, basins, tubs, baskets, and frosty buckets, mugs, fitting items, ball pen chairsand thermowares. 
Job Profile : 
Successfully accomplish the individual shift, looking after day to day Production activity like mould loading & unloading, product setting optimization and men power arrangements with 40 machines and more than 400 molds.
Achievements:
Consistent Performer during the tenure
Achieved highest production during the shift.

Injection Molding Machines Handled (50 to 1300 Tons)
Demag-Germany Feromatic USA, Sumitomo – Japan (High Speed), L&T Ergo-Tech &, Asian Plastics SM Series& Haitian– China, Jonwai- Taiwan, Engel-Austria & Dr. Boy - Germany. 

Technical Training
Successfully completed training on Gemba kaizen & 5 S training

Future Goals

Seeking upper level assignments in a reputed organization provides challenging working environment, opportunities & continuous growth. 

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