• Gender: Male
• Age: 47
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 23.3 Year(s)

Education

Post Graduate Diploma in Plastic Testing & Conversion Technology From CIPET, Bhubaneswar, in 1999

B.Sc. (Phy.Hons.) From Berhampur University, Orissa in 1999

Skill Sets

Excellent oral, graphical and written communication skill
Strategic Planning & Organizing Skills
Action oriented, high initiative level
Analytical mindset with an eye for detail
Excellent motivating and team building skill

Work Experience

Assistant Manager
Since Jul 2009
Company Profile: Is an ISO-9001-2008 certified company. manufacturing injection molding thermoplastics components for automobile parts & Printing facilites. 
Job Profile:
Make cost effective changes to existing operating procedure.
Plan and develop new operating procedure that can maximize production.
Identify troubleshoot and resolve problem related to quality and quantity.
Work closely with other engineering teams and optimize plant’s operation.
Administer mechanical changes in processing machinery.
Evaluate product design and improve efficiency.
Initiate and implement material development process
Focus on achieving production target, troble shooting & process optimization
Implementation of system for documentation
TQM activities like kaizen & 5”s and TS- 16949.
TO solve the workers problem & motivating the workers, .operator & supervisor.
Tool room development for new modification.

Achievement:
The M/C run with in optimum cycle time with maximum cavities.
Rejection PPM control internal as well as customer med.

Line Leader (Mould Shop)
Sep 2007 to June 2009
Company Profile : ISO/TS - 16949 $ 14001 certified company. manufacturing injection molding thermoplastics. Components only for automobiles parts and assembly painting facilities.
Job Profile : 
Improving productivity
Reducing m/c down time
Control rejection and give good quality
Set parameter as per process sheet.
Responsible for production planning, raw material reconciliation, man power planning, troubleshooting.
Achievement:
Mould change time reduce 45 min to 35 min
Rejection percentage reduce 1.5% to 1% 

Shift Engineer
May 2006 to Sept 2007
Company Name : MensonRupa Plastic Pvt.Ltd
Company Profile : Leading manufacturer of plastic injection molding caps for cosmetics & pharmaceutical, use with PP, HDPE, LLDPE material supply to Saralee, Loreal, J&J and Hll.
Job Profile : 
Control rejection and give good quality
Set parameter as per process sheet .
Control man, machine, matrialso as optimize the productivity.
Control process and production as per norms & quality of Standard
Training to the workers to achive the productivity &quality of   the Component
Maintain good house keeping.
Rejection analysis.

Production Engineer 
Aug 2002 to May 2006
Company Name : Mutual Industries Ltd.
Company Profile : An  ISO – 9002:1994  accredited company, now certified ISO/TS – 16949:- 2002 engaged in manufacturing injection molding thermoplastics components for Automobiles, Electronics, Telecommunication and Home appliances industries such as TATA Motors, Mahindra & mahindra, Honda Motors, Eletrolux Symphony, ONIDA, Whirlpool, General Motors, Behr, BPL, ECIL, Aiwa Elgi, CELETRON, Lear, Godrej, Fiat, Rally Wolf, TCL, ITL, etc. 
Job Profile : 
Responsible for effective implementation of entire IMD operation in the shift including man power deployment work assignment and implementation of   various techniques for quality improvement. 
Conducting trials of new moulds, materials colour, establishing cycle time & quality.
Responsible for improving productivity, reducing machines down time and rejection effective implementation of SMED, maintaining and improving   quality. 
Responsible for 1st level maintenance of machines   &moulds. 
Looking after raw materials   blending, preheating, consumption of reground and reprocess materials. 
Handling moulds with hot runner, cold runner, gas injection with multiple core. 
Processing various raw materials such as PC, PC – PBT (Xenoy), Nylon, Delrin, ABS, Noryl, Hips, GPPS, PMMA, SAN, ABSFR, HIPSFR, Filled PP, PVC etc.
Maintain and Implement POKA YOKE (Mistake proofing) & 5S Principle.                                     
Monitoring the process activities quality for reducing the rate of rejection and motivating people for achieving results.
Imparting functional trainings to operators. 

Machines Handled: 
Injection  Molding  Machine .
DGP Windsor, SP series from 130 to 800 tonnages.    
Engel 600, 800 tonnages, Cincinnati Milacron, Sigma - 400, 80,125,150, 125 - Delta  series.
Mafatlal  Nigata – 100 Tonnages, L&T 100, 160, 150, 200, 300 tonnage (Demang)FMIL-from 100T-450T

Career Abridgement
Resourceful and reliable Plastic engineer with extraordinary troubleshooting and problem solving abilities. Strong record in completing installation and repair projects by customer deadline and within budget. Excellent manager of large and small engineering teams with high degree of professionalism.
Experience in functions like Manufacturing operations, production,vendor development, process improvement, in multiple industries like Automotives, home Appliance, Electronics, Telecommunication .
Proficient and specialization in plastic and polymer engg, materials, injection moulding .
To adopt new means and methods for increasing OEE and eliminating wastage.
Shift planning for mouldingengg/supervisor
Monitoring the performance of engg/supervisor.
Resolve issues pertaining to production & maintenance, Resolve issue pertaining to mould.
Maintain quality of moulded products
Prepare monthly production plan.
Mould maintenance & development, multi cavity mould.
Monitoring daily production of moulding & other post moulding operation .
Reduction in wastage of rejection at all levels.
Co-ordination with logistics, store & quality dept.
Planning of raw material/packing material.
Man power planning & co-ordination.
Optimum utilization of plant resource .
Enhance productivity of plant.
To minimize downtime & rejection levels.
To plan and produce as per customer needs and ensure no stock out & no excess stock situation.
Labor control & to maintain discipline in dept.
Knowledge of ISO/TS16949 & Kaizen systems.

Future Goals

Seeking a plastic engineering position by imparting my knowledge in plastic manufacturing operations including product development, plastic processing, project management, equipment selection and tooling section in an organization that provides ample opportunity to explore & excel while carving out the niche for personal, professional as well as organizational goals