• Gender: Male
• Age: 48
• Designation: Manager
• Highest Education Level: Post Graduate Diploma
• Preferred Country: India
• Notice Period: 30  Days
• Work Experience: 26.2 Year(s)

Education

Post Graduate Diploma in Plastic Processing and Technology From Central Institute of Plastic Engineering and Technologies, Lucknow in 2000

Higher Diploma in Software Engineering From APTECH.

Graduation with Chemistry as Main subject in 1997.

Skill Sets

Hard working, Punctual, Quick learner.
Never say die attitude.
Front runner in team.
Can work out novel solution for specific problem
Strives to learn more and more.
Confident and enthusiastic.

Sound knowledge and good working experience on MS OFFICE.
Sound knowledge of operating PP version of SAP.

Work Experience

Plant Manager 
Since Jul 2012
Company Profile: Manufacturing a specialty product which has been supplied to automotive industry. 
Job Profile:
Reporting to the Regional Operations head for BU & Local Business Manager
Responsible for Plant Operations all functions (Production/Quality/Maintenance/ SCM etc.)
Responsible for Tolling/subcontracting activities
Responsible for a team of 25+ employees which includes 1 Asst. Manager, 2 Sr. Engineers & 5 Engineers
Facilitator for the Continual Improvement projects in the plant
Responsible for expansion of BU Operations in India.
Responsible for Plant Operational/Capital Budgeting & acting Plant Controller for CAPEX
Procurement, Installation & Commissioning of Capital items in Plant
Responsible for implementation of systems like TS16949, ISO 14001, Responsible Care, Customer specific requirements

Dy. Manager Plastics 
May 2011 to June 2012
Company Profile : Leading manufacturer of thermal products for automotive applications 
Job Profile : 
Responsible for Plastic Division- Production of HVAC plastic parts
A team of 50+ employees reporting to me which have 4 Engineers, 3 Asst. Engineers & more then 40+ operators & helpers
Facilitator for 3 Quality Circles & mentor for Kizen for the department
Supporting the machine maintenance & mold maintenance team to improve the conditions
Team member for installation of 3 new machines &
leader for commissioning & stabilization of them. 

Asst. Manager – Marketing Business Development 
Feb 2009 to May 2011.
Company Name : MATE (Motherson Automotive Technologies & Engineering) 
Job Profile : 
Regular interaction with customers for new RFQs
Working together with Engineering & Costing team to provide customer best offer first time
Working together with Development team to raise there concerns to customer and resolve the commercial issues  
Organizing Monthly Meetings, work shops, preparing various market analysis
Preparing Presentations for Customers, for Management reviews
Project coordinator from the company to develop Budgeting Software on ERP system provide all inputs to Software team
Project Leader to develop software RFQ handling. The software is used record each RFQ and to prepare a database for future RFQs.

Process Engineer (Process Engineering) 
Oct 2007 to Feb 2009
Company Name : MSSL Polymers
Company Profile : A TS 16949, ISO 14001, ISO 13485 company and Tier two supplier of Plastic Moulded parts to different Tier One and OEMs like TRW (worldwide), ZFLS (worldwide), Schefenacker, Bühler, SVDO, FORD etc.& medical parts for ROCHE.
Job Profile : 

Senior Engineer 
Jan. 2004 to Sep 2007
Company Name : Subros Ltd.
Company Profile : Leading Automotive Air Conditioning systems manufacturer. OEM to MUL, TATA Motors, Force Motors, Bajaj Tempo, Reva, Mahindra & Mahindra Etc.   
Job Profile : 

Engineer Plastic Moulding
Nov 2002 to Dec 2003
Company Name : LML Limited

Executive Production 
Aug. 2000 to Nov 2002
Company Name : Poly Plastics 
Company Profile : An ISO 9002/QS9000 company. engaged in manufacturing Exterior and Interior automotive parts e.g. Electroplated, Hot stamped and Painted emblems, Wheel rim covers, Hub caps, Fuse box housing, Expansion tanks, Body side decorative beadings, Shrouds, Radiator grills, Trunk lid handles etc. OEM to MUL, TATA Motors, Toyota, GMI, HM, Hyundai, Ford, Daewoo, Honda Scooters, LML Limited etc.

Process Chemist 
Aug 1997 to Aug 1999
Company Name : D.S.M. Chemicals
Company Profile :It is manufacturing Ethyl Alcohol based products e.g. Acetaldehyde, Acetic Acid, Acetic Anhydride etc.

Core Competencies:
Injection Moulding Process & Systems:
Hands on experience in Daily Production activities and latest Production systems.
Working experience on Arburg, Kruss Maffi, Battenfeld, Demag, Ferromatic Milacron, JSW, Electronica, Windsor, Toshiba, LG, Hyundai, Dong Shin, Niigata Machines of 15 to 1350 Tonnes.
Processed a broad range of plastic materials like PPCP, GF PP, MF PP,TF PP, HDPE, LDPE, GPPS, HIPS, Nylon-6, Nylon-6,6, GF Nylon, MF Nylon, PC, ABS, Noryl, Acrylic, PolyAcetal, PC/ABS,PEEK etc.
Knowledge about post molding operations like hot stamping, electroplating, screen printing, painting, post molding drilling, de-flashing, assembly of plastic parts etc.
Sound knowledge of systems like TS 16949, ISO14000, OSHAS 18000.
Preparation of PFMEA, Control Plan, Work Instruction, Check Manual, Visual aids etc.
Hands on experience on Hot runner moulds, Moulds with hydraulic operated cores, Moulds with shut of pins, Moulds with time based filling system, Family moulds, Multiple cavity moulds etc.
Hands on experience on robotic arms
Exposure of 2K Injection molding technology.

Maintenance Activities:
Good knowledge about maintenance of Injection Moulding machines & accessories.
Good exposure of mould maintenance activities.

New Development:
Development of mould inserts, jigs & fixtures.
Analysis of problems & take permanent counter measures
Complete product & process development
Vendor selection & up gradation for repairing of tools & other development activities.
New mould trials & their approval
Awareness of latest process techniques like camera inspection machines, automatic online inspection & assembly machines.

Other Activities:
MIS Preparation & execution of counter measures taken in the management reviews.
Collection and analysis of data for Process improvement, rejection analysis and execution.
Sales forecast analysis & Sales Budget preparation.
Optimum utilization of manpower recourses & effective implementation of manpower reduction plans.

Improvement Projects Undertaken/Implemented:
Designed & implemented a new Packing solution for material handling, totally eliminating Polyethylene bags. (Polyplastics 2001)
Designed a worker rating system to gauge efficiency & to control production.(Polyplastics 2002)
Developed  Annealing Tanks in house to reduce the problem of Front Fender Breakage(LML Ltd. 2003) 
Modification of Case Storage Trolleys to Case Transportation Trolleys and reduced the rejection from 12,986 PPM to Zero PPM. (2005).
Defect rate control on a m/c 6679 PPM to 536 PPM by changing the design of ring plunger of the m/c.(2006-07)
Successfully commissioned & installed Injection Moulding M/Cs (85T – 850T) & auxiliary equipments (Centralized material conveying system, Chillers (3.5T – 10T), Robots) at our new plant Manesar Plant. (Previous company 2006-07) 
Actively participated in C2A2C, GO33 & other improvement activities (MSPG 2008-09)
On Line packing on machine through robot & conveyer integration as per the dispatch quantities.
Establish a worker work instruction & sample table on each machine.
Barcode system implementation on shop floor.
Optimum utilization of old accessories of old machines.
Compressed air saver Vacuum valve implementation on machines.
Software development
Project Leader for developing RFQ software (MATE 2009-10)
Project Co-originator for developing Budgeting & Forecasting Screen on existing  ERP (MATE 2009-10)

Latest Productive Systems Knowledge:
Front runner in Kaizen activity
Leading member 5S implementation and Auditing.
Leading member of Quality Circles.
Active member of TPM Manager Model Machine. (2004-05)
Dy.Leader of TPM Manager Model Machine. (2005-06)
Leader of Jishu Hozen Circle. (2006-07)

Training Experience:
Vocational Training - Supreme Indudtries Ltd.
Basics of Injection Molding m/c - Conducted by Ferromatic Milacron India Ltd.
Kizen Implementation - I.S.G.E.C. 
Fire Fighting & Safety - I.S.G.E.C. 
7QC Tools - Maruti Udyog Limited
TPM - Maruti Udyog Limited
Implementation Course TS16949 - TQMI
Visited Europe Exhibitions - K 2007 Düsseldorf, FAKUMA 2008 Friedrichshafen, MOTEK 2008 Stuttgart Germany.

Paper Presentation:
Study on Replacement of Metals by Plastics

Participation:
Participated in Kaizen Summit Nov’2005 and presented two best Kaizens implemented for the period of April 2005 to Sep 2005.

Future Goals

To be a part of an organization that uses my skills and expertise in its process of growth and change, while giving me ample opportunity to learn and enrich my competencies in my chosen line and to contribute.