Ref. No. : CA - 23248 - (Production - Moulding – with 28.2 years in Plastic Industry)

Education

Master of Business Administration(MBA-System),
From Madras University, Chennai in 2010.

Diploma in Plastic Engg From ACPT Coimbatore, in 1996 with 63%


Skill Sets

Experience in Plastic part manufacturing operations, Material & Supply chain Management and Vendor development.
 

Work Experience

Production Manager.
Since May 2016
Company Profile: Manufacturer of bottles & Caps for Personal care, Pharmaceuticals, Food & Beverages, home cares products. Our Major Customers are Hindustan lever Ltd, Reckitt Benckiser, Marico, Dabur, Emami, Johnson, Cavinkare, Cadbury, Mothers Dairy, Glenmark, Cipla, Merck and Ranboxy.
Job Profile:
Management operation of Injection/Blow Moulding and Post molding operations (Labeling, Flip closing, Wad fixing, Shrink sleeving etc.)
New Mould Validations.
Manpower managements.
Analysis the problems and take permanent corrective actions.
Make the documents for planning, production, quality and maintenance. 
Follow-up preventive maintenance of machine and moulds.
Improve the production quantity and quality. 
Control the rejection rate in various stages from moulding, printing and assembly.
Improve the OEE.

Plant Head
Jun 2013 to Apr 2016 
Company Profile: Manufacturer of plastic parts for Switches, Home appliances, Energy meters and Beauty products for Schneider, Philips,V-Guard,Secure meter, Aptar beauty and home care.
Job Profile:
Fulfill the customer satisfaction based on delivery, quality and cost.
Handling moulding, Pad printing and Electrical meter box assembly operations
Planning for Raw materials and Production operations (Moulding, Printing, Assembly and Delivery) based on the customer forecast and purchase order.
Production monitoring by shop floor control system.
Monitoring M/c Utilization and Down Time & take Corrective and Preventive action
Played an important role in vendor development activities and handling supplier quality issues.
Capacity planning for new project.

Highlights
Maintain 3C & 5s 
Reduction man power by minimize the work involvements.
Handling rejection controlled by properly follows the lean manufacturing system.
Follow up open talk about the problems and solution on shift end.

Production Engineer
April 2009 to March 2013
Company Name : SL Lumax India Ltd.
Company Profile : Manufacturer of Automobile lamp for Hyundai motors India Ltd, Ford India Ltd and General Motors India Ltd
Job Profile :
Achieve the production based on Planning schedule.
Man power utilization.
Analysis the problems and take permanent corrective actions.
Improve the production quantity and quality.
Control the rejection rate in various stages from moulding, painting, metalizing and assembly.
Decision making when the m/c or mould breaks down during the critical situation.

Process Engineer 
June 2007 to March 2009 
Company Name : Jabil Circuits India Pvt. Ltd.
Company Profile : Electronic Manufacturing System facility. Manufacturer of Nokia mobile parts.
Job Profile : 
Handling production monitoring of high precision plastic molded components for mobile applications using 30 machines including electric injection moulding machines (Fanuc & Toyo) in close loop interlock with robots.
Conducting a follow-up of the daily activities in shop floor such as filling-up of daily check list, updating master moulding data, following start-ups, mould loading and unloading procedure properly, etc.
Preparing for the:
Test execution for new equipments and accordingly suggesting for purchase.
Technical reports as per the requirement.

Highlights
Played a vital role in installing the 10K Clean Room, 13 TOYO and 17 Fanuc (all electric moulding machines).
Implementation of Lean manufacturing system as being a part of the implementation team where man power reduction was executed by introduction of online de-gating process and flash light fixing operation.
Cost reduction by reducing the man power by means of implementation of sampling techniques in the visual inspection process.

Asst. Engineer– Processing (Production)
Sept 1998 to May 2007 
Company Name : G.M. Pens International (P) Ltd.
Company Profile : Manufacturer of Reynolds Ball pen
Job Profile : 
Handling the supplier quality 
Conducting trials for the new moulds, material and master batch with supplier end
Managing the vendor development for the new products.

Supervisor
Jan 1997 to Aug 1998
Company Name : Govel Plastic (P) Ltd.
Company Profile : Manufacturer of Automobile and Electrical parts.
Job Profile : 
Carrying out the mould set-up, processing, production and material planning.
Liaising and interacting with the maintenance team for executing any preventive and breakdown maintenance of the machineries.

Machine Exposure
All Electric & Hydraulic Injection Injection Moulding Machines  Range from 60T to 1000 Tons:
JSW, Fanuc, Toshiba,Toyo- Japan., Ferromatic-2k, L&T, Toshiba, Borch, Haitian, Nissei, Janwai, LS, LG and Windsor, Arburg, etc.
Robots: Star Seike– Japan (Zx-800 III), Fanuc– Japan.
Moulds: IMC moulds, Hot Runner, Hot Sprue, Cam Operated –Mechanical, pneumatic and Hydraulic Rotating Core.
Materials: PC/ABS Cycoloy, PMMA, PC, PBT, PET, ABS, SAN, Deltrin, Nylon, PP, HDPE and LLDPE. 

Core Competencies
Material management, Vendor development, New project development, Costing, Production, Production planning, Process improvement, Quality, Maintenance
Procurement of raw material considering three important factors Quality, Delivery & Cost.
Handling preparation of Price Comparisons and selection of vendor on the basis of cost, quality & capability of Vendor.
Having good exposure to Indian & Asian suppliers with knowledge of manufacturing and product development
To Maintain Effective Supply Chain to avoid any delay to the Project.
Developing long-term partnerships with suppliers and managing day-to-day supplier performance to ensure meeting of service, cost, delivery & quality norms. 
Executing vendor evaluation, vendor rating calculation and necessary actions for under performance.
Developing Vendors with alternative materials and spares of lower cost and comparable quality which suits the purpose and are economical.
Continuous follow up with the supplier / routine visits to supplier in order to enhance the quality SCM
Accountable for inspection in terms of exact requirement and quantity as per the Purchase Order
Managing proper dispatch of Invoice to accounts and timely release of payments of vendors
Tool and Part costing & Quotations preparation and finalization.
Co-ordinate with quality preparation of PPAP documents for the new product validation.
Procurement of tools, jigs fixtures and machineries for in-house process development and Improvement.
Preparation for new model BOM Cost of plastic parts,
Knowledge of Costing for Plastic parts manufaturing,child parts, Packing materials, Printing and Assembly operations .
Streamlining of product launch planning and execution to avoid delay to the project. 
Trouble shooting and Buy-off of new molds.
Take corrective action & preventive action to eliminate non-conformance materials.
Excellent interpersonal, communication and organizational skills with proven abilities leading motivated teams towards achieving organizational goals.
Good knowledge in processing of plastic molding and reduce the rejection rate by taking necessary actions.

Future Goals

Growth

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