Ref. No. : CA - 26036 - (Production - Moulding – with 34.5 years in Plastic Industry)

Education

Diploma in Mechanical Engineering From K B P Polytechnic College, Kopergaon, in 1995 with 56%

H.S.C From Pune University with 48.5% 

S.S.C. From Enzo-chem High School Yeola Pune University with 58.57% 

Skill Sets

ERP: SAP R/3 ECC 6.0. Focus 6
Microsoft Office (Word, Excel, PowerPoint,), Emailing.

Work Experience

Production Manager
May 2006 to Jun 2012
Company Profile: Leading manufacturer of plastic injection molded products
Job Profile:
Production
Planning and scheduling of daily/weekly/monthly machine wise & mould wise production.
To achieve production volumes as in shift production plan by keeping the assembly or manufacturing process organizationally and technically trouble free.
Developing, implementing easy test methods and maintaining records.
Try to improve manufacturing processes with the help of time study and man, machine motion study also maintain the records.
Daily down time records making machinewise as well as mould wise
Machine wise history records making.
Mould wise history cards making .
Study of power consumption wrt to rawmaterial.
400 mm grinder maintainance & control on grinding rejections

Quality & Testing
Testing of finished product before inspection by Quality Assurance.
Analysis of Quality issues in shop & on production line
Inspection for raw material & all purchase items
In process inspection as per the control instructions.
Maintaining quality for product as per standards

Stores & Dispatch 
Raw material reconciliations for both own as well as party .
To fulfill parties dispatch requirements.
Worked as stores officer as rm issue, dispatches, inventory control. Warehouse management. 
Making excise invoices, delivery challans, dispatch documents
Stores responsibilities such as Rm receipt, GRN, Rm issue to production & job work
Rm reconciliations for job work as well as own material issued to production 
FG Receipt from prodn, daily inventory, stocks movement, daily op-reicpt-issue closing register maintaining 
Developing and implementing efficient material handling methods for all  three shifts

Logistics                 
Having overall responsibility for the logistics function and dispatch planning activities.
Responsible for managing the loading of vehicles, completed stock and  load bay areas.
Planning and scheduling the delivery of goods and cargoes.
Identifying & delivering operational cost reduction and cost avoidance initiatives.
Making sure that project deadlines are met.
Responsible for a team and over  staff that include drivers and warehouse operatives.
Ensuring that all set targets are achieved.
Negotiating the services of 3rd party carriers, couriers 
Managing supplier delivery performance and maintain supplier contracts.
Negotiating pricing with local carriers.
Visiting company sites
Managing all supply chain activities.
Taking into account capacity and planning ahead accordingly
Development of the logistics supply base.
Supporting other departments within the company.
Effective time management skills with the ability to prioritise

SAP SD Skill Set & Exposure
SAP SD Training – Highly-Trained Professional (Undergone extensive training in SAP SD module and MM module) Course completed from Globle Enterprise Infotech Solutions 

Sales And Distribution
Understanding the Business process & its Scenario.Setting up  Organizational Structure
Well trained in maintaining the key master data in Sales and Distribution, and name and  define the required business structures.
Fully trained to work with various documents of Sales and Distribution (Inquiries, Quotations, Sales Orders, Contracts, Outbound Deliveries, Billing Documents, etc.)
Extensive Exposure in Integration of SD-MM & SD-FI modules.
Knowledge in Availability Check, Outline Agreement.
Delivery, Pricing, Billing, Account Determination.
Knowledge of Customizing Credit Management and Rebates.
Knowledge of different types of Sales Documents, Shipping and Billing
Knowledge of cross-functional application customizing, to map Sales and Distribution (SD) requirements in SAP system.
Knowledge of Material Determination and Listing/
Exclusion.
Knowledge of Customizing Free Goods Determination.

Achievements at work
Successfully convert two manufacturing operations (processes) into one operation and reduced the cost of production by saving 3M’s (Man, Material and Machine) and time up to 20%.
Knowledge of Material handling such as HDPE/LDPE/ PP/HIP/ABS/PET/Polycarbonate/PBT/Nylon 66/Minlon Etc.
Improve material handling system and reduced the cost of production by reducing rejection rate and rework up to 3%. 
Usage of 40 % regrind material.to convert to fg 
Trial for various types of materials (HDPE, LDPE, LLDPE, HIPS, ABS & Masterbatches) for colour combinations. 
Daily dispatch planning as per customer’s reqirement
Completing the daily targets & wokload given by superiors
Worked as end user for production as well as sales & distribution for SAP related work

Production Manager
Feb 1995 to Mar 2006 
Company Profile : Manufacturing of hdpe tapes for weaving non laminated fabric for sacks & tarpaulins.
Circular weaving looms for weaving of fabric

Production Manager
June 1998 to Mar 2006 
Company Name : Lami Fab And Paper’s Pvt Ltd.
Company Profile : Manfuacturing lamination of LDPE/LLDPE on non laminated fabric for woven sacks & plastic tarpaulins, fumigation covers, vermibeds, & water storage tanks as well as pond lining. 
Job Profile : 
Planning and scheduling of daily production. 
Along with Production Processes following are some Responsibilities  
In process inspection as per the control instructions.
Analysis of Quality issues in shop & on production line.
Identify issues related to Man, Machine, Material or Method.
Monitoring & controlling records related to the special processes.
Maintaining monthly records.
Maintaining daily/weekly/monthly records.
Lots analysis & cost analysis.
To carry out Product Audits/ Lot audits depending upon the lot size.
Reporting of daily critical issues to the supplier & initiate corrective actions.
Inspection for raw material & all purchase items
Maintaining quality for product as per bureau of Indian standards IS :-7903:1995

Achievements at work:                        
Reduce the rejection rate by about 10-20 pieces per lot.
Applying stage wise inspection during process to minimize rejection

Extra Curricular Activities: 
Active Participation in raising funds for social welfare.
Helping to the  poor peoples who needs. 

Future Goals

To join and work in a Globally renowned Organization, where I should be able to apply my experience and contribute my skills and knowledge in various professional fronts, for result oriented applications, especially my skill and knowledge, which will enable me to make a continued significant contribution, in a Company that has Ambitions for growth.

Copyright © 2003 - 2015 Smartech Global Solutions Ltd. All rights reserved. Designed by Plastemart.com