Ref. No. : CA - 26711 - (Production - Moulding – with 25.8 years in Plastic Industry)

Education

PGDBM From IIMM Pune, in 2007 with 68%

Diploma In Plastic Technology From Institute of Engineering and Rural Technology (IERT) Allahabad in 1998.

Skill Sets

Experience in managing large scale of Operations of Plastic Moulding with different reputed companies.
Expertise in implementing cost saving measures to achieve substantial reduction in terms of man days, production cost, raw materials and energy consumption.
Strong business acumen with expertise in creating operational plans, projects, programs and systems and guidelines with a clear understanding & experience of the operating each of the designated business.
Proficiency in planning, executing and spearheading projects involving, development, contract administration, resource planning with a flair for adopting modern methodologies in compliance to quality standards.
Ability to make the processes and studying workflow to design solutions, ensure business functionality adherence & competitive advantage.
Resourceful in managing business case presentations, demonstrations to the team members.
An effective leader with distinguished abilities in recruiting, directing, leading, traini

Work Experience

Manager (Production)
Since May 2017
Company Profile: Offering Consumer Durable (Down Lighthing) Plastic Body Of Led Light & Air conditioning Plastic Part for various residential and automobile purposes.
Job Profile:
To manage the Plant operations with effective utilization of all resources and implementing industry best practices that contributes to improve productivity and efficiency.
To manage end to end production to achieve the daily/monthly targets of the company through efficient, quality and cost effective production
Responsible for creating short and long term operational strategy in line with company vision and implementation of the same.
Responsible for improving profitability by process improvement, producing value added products at economical cost and cost optimization.
Ensuring optimum level of stock of raw materials/ spares/ consumables and other resources to have uninterrupted production.
Ensure Overall Production effectiveness (OPE)/ Overall Equipment Effectiveness (OEE) for achievement of all Production Targets with respect to Quantity, Quality, Cost and Delivery.
Ensuring for safeguarding men, machinery, products, raw materials and other resources.
Identify and initiate improvement project to enhance safety, quality.
Root Cause Failure Analysis of Major Problems.
Liasoning with other internal/external departments for Plant/customers related issues.
Maintaining quality control and implementation of ISO and other quality standards.
Reduction of Wastage to the ideal standard as set from time to time.
Heading customer focused team for achieving customer expectation with respect to quality, delivery & cost.
Monitor dispatch plan as per customer requirement.
Monitor & handling of Ultrasonic Welding
Daily Documentation & preparation and analysis of DPR, Daily Stock Report and Manpower planning etc.
Conducts or directs regular training to all employees of Moulding Division to enhance their skills set from time to time.
Reviews production schedules, work orders, and assigns duties to Shift Engineers/Shift Supervisors according to order priorities.
Studies quality control reports to identify product defects and issuance guidance to eliminate flaws.
Daily record of RM consumption in plant.
Ensuring 5S on daily basis in entire production floor and related areas.
Discuss with management and other Shift Engineers/supervisors to resolve production problems.

Production Manager (Injection Moulding –Automotive Plastics Division)
Sep 2012 to Apr 2017
Company Profile: Engaged in the business of Automotive components. At present company ‘s focus area is precision molding of engineering plastic .
Job Profile :
Handle day to day production activity and own the monthly /annual production targets.
Handling tool room department & maintain all the preventive & corrective action of the mould Day to day co-ordination with production planning, quality.
Apply KAN-BAN on the shop floor. Maintain production efficiency, utilization, OEE of the machine.
Formulating long / short term strategic plans to ensure operations in coordination with macro plans of organization in esteem of new products & services whatever is required time to time.
Performing market analysis and studying the new market trends for formulation of new product testing and product implementation.
To make procedures for ensuring implementation of systematical operational tasks and delegate responsibilities to respective team members and supervising the execution.
Identifying & implementing strategies for building team effectiveness by promoting a spirit of cooperation between team members for better productivity.
Timely review of training needs & guidance for better performance.

Shift In-Charge (Injection Moulding)
June 1998 to Jan 2002
Company Name : Calcom Vision Ltd.
Company Profile : Manufacturer of electronic products such as Luminaires, Electronic Ballasts, CTV Chassis, Televisions (SKD) and Plastic Moulded Components for automobile company

Technical Exposure over the Machines
Jon Wai (95 to 600 Tonnes) Jon Wai Machinery Works Co., Ltd. is the leading manufacturer in injection machine field in Taiwan.

Ferromatik Milacron (60 to 750 Tonnes) Ferromatik Milacron India Pvt. Ltd., is one of the strategic & important manufacturing base of Milacron USA, the global leader in plastics processing machinery and manufacturing technologies.
L&T DEMAG (60 to 450 Tonnes), L&T Plastics Machinery Limited (formerly L&T-Demag Plastics Machinery Limited) was a Joint Venture company between Larsen & Toubro Limited, India's largest engineering conglomerate and Demag Plastics Group GmbH, Europe's largest manufacturer of injection molding machines.
Windsor Kilockner ( DGP,polo,sprint) - (400-600 Tonnes).

Golden eagle (850 to 720 Tonnes), Jit-700 & 600 & Haitian-1250 & 900, Sperry Plast - 1800

Material Processed
PPO, PBT, PC, Polyacetal, all types of ABS, HIPS, PP (Talc filled). Nylon-6, Nylon-6.6. DELRIN, SAN, PMMA.

Future Goals

Seeking Senior level assignment in Manufacturing Company with my core competency in Injection Moulding/Plastic Engineering

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