Ref. No. : CA - 27123 - (Production - Moulding – with 20.3 years in Plastic Industry)

Education

MBA (Master of Business Administration) From Sikkim Manipal University, in 2010

Post Graduation Diploma in Plastic Processing & Testing From CIPET, Bhopal, in 2004

B.Sc.(Chem) From Lucknow University, in 2002 with 2nd Class.

12th From Allahabad Board, in 1999 with 2nd Class.

10th From Allahabad Board, in 1997 with 2nd Class.

Skill Sets

Office Packages: Excel, Microsoft word, PowerPoint.
ERP : SAP
Familiar with Internet.

Work Experience

Asst.Manager [Moulding]
Since Nov 2013
Company Profile: Manufacturing unit of Plastic moulding shop for Automobile sector. Having injection molding m/cs range from 150 T to 910 T
Job Profile:
Responsible for Production of Injection Molding Machines.
To lead the team of Associates member for Quality, Cost & Delivery.
Skill enhancement in dept. through training.
Responsible for Production & planning of Injection Molding Machine.
Setting of moulds at minimum cycle time.
Meeting Production target and Quality Requirements.
Responsible for monitoring / practicing Safety, Health & Environmental Related Norms.

Engineer [Moulding]
Jan 2010 to Nov 2013
Company Profile: Engage in the manufacturing of machinery. manufacturing tape extrusion line winders and circular looms.
Job Profile:
Handling Mould Shop Production activity & reporting to HOD.
Submitting monthly, weekly reports to management of M/c utilization, production & rejection data.
Planning the shift activities to achieve the production targets & customer requirements.
Guide line given to shift supervisor and m/c operator.
Responsible for setting of moulding m/c on economical & stabilized process.
Optimum utilization of 4M (Man, M/c, Material & Method).
To conduct trails of new developed mould & raw materials.
Inventory control of moulded component and raw material.

Achievements:
Reduction in mould change time, Reduction in spillage material, Reduction in lumps generation.
Initiate Cost saving projects to reduce Cost of Production and consumable cost.
Initiated kaizen improvement at shop floor.
Initiated Suggestion scheme at shop floor.
Maintaining work place as per standard of 5S.
Introducing post cooling system in speaker baffle component to reduce cycle time by 45 sec to 30 sec.
Mould change time reduced by 40 min. to 30 min.
Welding horn change time reduced in ultrasonic welding m/c.
Convert moulding cycle from semi mode to auto mode in one mould.

Machine Handled:
AKOI Stretch Blow Molding Machine, Nissei ASB machine,L&T (Demag)-450 T to 650T, Ferromatic Milacron -150 T to 910 T, Toshiba etc.
(All Micro Processor & PLC based), Victor Taichung from 80 T to 450 T (made in Taiwan).

Material Handled:
PET,HIPS, PPCP, HDPE, POM, PVC, ABS, Nylon etc.

Mould Handled:
2 & 3 plate moulds, Hot runner Mould, and Multi-cavity mould, Stack moulds, and Family mould, split moulds.

Accessories Handled:
MTC-L & T, Centralized Material loading system-LTM. Chiller etc.

Training's:
Attend Seminar topic on “Supervisory Development” organized by Jawaharlal Lal Engineering College in Aurangabad.

Engineer [Moulding]
Oct 2006 to Jan 2010
Company Name: Badve Engineering Ltd.
Company Profile: Engaged in manufacturing of Plastic Painted Component for Automobile Industries. Processed for TPM. Major Client: Bajaj Auto Ltd.
Having injection moulding m/cs range from 80 T to 650 T.
Job Profile:
Responsible for Production of Injection Moulding Machines.
To lead the team of Associates member for Quality, Cost & Delivery.
Process standardization, Troubleshooting, Process Parameter setting.
Skill enhancement in dept. through training.
Successfully trial conducted for new moulds & raw materials
Responsible for Production & planning of Injection Moulding Machine.
Setting of moulds at minimum cycle time at vendor end.
Meeting Production target and Quality Requirements.
Responsible for monitoring / practicing Safety, Health & Environmental Related Norms.

Jr. Engineer
Aug 2003 to Sep 2006
Company Name: Alpha PET
Company Profile: An ISO- 9001 certified company. It engaged in manufacturing of various size Pet Bottles & Pet Containers.
Job Profile:
Responsible for Production of AKOI Stretch Blow Molding Machine & Nissei ASB machine .
To lead the team of Associates member for Quality, Cost & Delivery.
Process standardization, Troubleshooting, Process Parameter setting.
Execution of systems like KAIZEN, 5S etc in the shop floor.
Monitoring deliverable s like Customer returns, Customer complaints, Lumps generation, Power consumption, Process rejection, Quality Issues, Hourly output, Material reconciliation etc. on daily basis.

Kaizen Awards:
Best kaizen award are given to me by Mr SV Medhkar (TPM co-ordination of Bajaj Auto Ltd) on Dt-21.12.2009.
Appreciation for achieving best kaizen by Mrs. Supriya Badve (Director of Badve Engineering Ltd) on Dt-18.05.2014.
Appreciation for achieving First Prize in the Inter Department Kaizen by Mr. Prashant Solunkhe (Plant Head of Badve Engineering Ltd-1117) on Dt-09.06.2018.
Appreciation for achieving First Prize in the Inter Department Kaizen by Mr. Prashant Solunkhe (Plant Head of Badve Engineering Ltd-1117) on Dt-14.07.2018.

Future Goals

To work in the area of production, R&D, product development, in the plastic industry, where I can use my technological, problem solving and analytical potentials to maximum and thus concurrently learn and be an active contributor in the advancement of the organization.

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